Q2: What is the warranty for the Tung Seed Process Machine?
A2: Shandong Leader Machinery Co.,ltd. products have the high quality, we can offer 15 months warranty. The time for the warranty is much longer than any other similar products.
Q3: Can you manufacture the special products according to customers?
A3: Of course the answer is YES. You can contact with us directly.
Q4: How can costumers be sure they can get the products on time?
A4: If we can not deliver the products during the ordered time, we can give back 100% your money. The third part, SGS can also help you check the machine before the delivery.
Pls confirm below details before purchase our vegetable cooking oil continuous solvent extraction/refinery plant, your detailed inquiry will help us to offer you the suitable machine and better price.
Tung Seed Process Machine
How to make tung seed oil ?
ways to make tea seed oil:
1. press
2. leaching
Our general soybean Oil extraction rate is 12-18%.
Tung seed pretreatment flow chart:
material storage→lifting screw conveyor →magnetic separator→vibrating screen →specific gravity stoner→cracking→softening →flaking→extruder→drying→leacher
Clean:
Main process description: Cleaning: In order to obtain high effective cleaning, ensure good work condition and production stability, high efficient vibration screen was used in the process to separate big and small impurity. Suction type gravity stoner removing machine was applied to remove the shouLDr stone and earth, and magnetic separation equipment without power and exhaust system were used to remove iron. Dust removing wind net is installed.
Crush:
Crush:In order to ensure good softening and flaking effect, soy is generally broken up uniformly to 5~6 flakes and water distribute uniformly during softening, and flakes is thin and burliness.
Extrusion process:
Adopting the bulking machine can both improve the yield of rice bran oil and reduce the consumption. The extrusion puffing, on the one hand, can make solution lipase in the rice bran passivated under high temperature and high pressure condition,then prevent the rice bran oil rancidity; On the other hand, the extrusion puffing can make rice bran be porous mateial , and increases the materials bulk density, then improve the permeability and leaching rate which solvent reacts to the material.
Tung seed pretreatment workshop:
Extraction Plant Introduction:
Material embryos→Extraction→Wet meal →Evaporation→Cooling→Product meal packing
↓
Mixed oil→Filter→Negative pressure evaporation → Crude oil
↓
Solvent recovery
Tung seed oil making machine:
Features of Rotocel Extraction:
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect.
2. he rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost.
Negative pressure evaporation process:
Advantage of Negative pressure evaporation:
1.Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil
2. Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solven
3.Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.
Solvent condensation & recovery process:
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the energy saver from the shell of the first evaporator. In energy saver, non-condensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save energy.
Paraffin oil recovery process:
Tail gas first enters paraffin absorption tower, and then comes the counter-current absorption of paraffin and tail gas, which can reach the ideal state when the stainless steel packing has large surface area. The solvent content in discharged liquid paraffin (called rich oil) is not more than 5%, so as to ensure the maximum absorption rate.
The paraffin rich oil is pumped into the heat exchanger to exchange heat with paraffin lean oil, and then goes to paraffin heater, and finally enters paraffin analysis tower. In the analysis tower, the steam-liquid heat exchange is conducted on the surface of stainless steel packing surface with direct steam and rich-oil paraffin, which can remove the solvent in the paraffin. This kind of paraffin, also called lean oil, exchanges heat with rich oil, and then is cooled to the ideal absorption temperature through the cooler. Next, it enters absorption tower for recycling. The gas mixture from the analysis tower enters energy saver, and the tail gas from the absorption tower is discharged from workshop with the fan.
Refining process of the crude oil:
Crude oil
→Degumming →Neutralization→ Bleaching→ Filtration→ Deodorization
→Refining soybean oil
Neutralization:
Our machines advantages:
1,some of our technology adopts Germany standard, and some equipment parts are imported.
2,our stainless steel and carbon steel are all purchased directly from the steel factory.our professional engineer will detect every time.so we can guarantee the quality.
3,all of our welding technicians have the employment certificates.they are good at it.
4,we provide installation and professional training.
5,we supply the service to our customer,if there is any technology problem,we will transfer it to our customer.
Our Warm Professional Advice:
If you like our products,please kindly tell us your requirements,includes raw material name ,your processing capacity per day,material supplied ability per day, have the production plant or not and related data, then we can efficiently make a cost-effective plan for you, if you can provide us the more specific information, we can calculate the cost and profit for you. Your trust and support are our large success.
Contact me:
Any more questions, please contact me without hesitation.
Name:Bright Liu
Trade Manager: cn1511514064
Skype:brightliu8668
Whatsapp:+86 18137172886
Company website:http:www.LDmach.com
Shandong Leader Machinery Co.,ltd. Is a professional supplier of food processing machines.Our company's motto is:"technology makes easy".We offer to cooperate with our customers for mutual and beneficial development.
AAA1
Shandong Leader Machinery Co.,ltd. have through the years established good working relationship with some reputable organizations both at home and abroad with outstanding goodwill.Our main products line include food extrusion machine, soya meal/meat processing machines, industrial micro wave oven, packaging machines, rice cake machine etc.Most importantly, we also provide formulas, technology supports, machine inspection service, etc.
AAA2
Labor and electricity saving. Tung Seed Process Machine can saves 70% labor for equal output, and one or two people are able to operate independently.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]