Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.
Product Description:
According to customers on the type of oil, daily processing volume, oil standards and other conditions of the requirements of processing customization, size, refining the number of cans, product prices are different.
Full automatic crude palm kernel oil refinery plant with low consumption
Product Description
Technological process flowchart:
Crude palm kernel oil refinery plant introduction:
Alkali hot water
Crude oilâfilterâmixâreactorâmixâreactorâcentrifugal separationâoil residue
â â
Phosphoric acid hot waterâmix â
â â
degumming oilâcoolerâdryâcentrifuge separationâmixâalkali liquor
â
â
bleaching earthâmixâdecoloringâfilterâdecoloring oilâmixâheat
â
refined oilâfilterâcoolâdeodorizingâvacuum
Crude palm kernel oil refinery plant process:
(1)Degumming process
a.The purpose of degumming is to remove the phospholipid, sugar, protein, trace mental,
and some other impurities, which have bad effect on the stability of the oil. First, the oil
should be heated to 90to105°C, then put some phosphoric into it and stir.
It mainly transfer the phospholipid to that can be compatible with water. Then
add some salt water to gather the impurities, which subside to the bottom and be discharged.
Deacidification
Add some certain quantity of alkali to neutralize the free fatty acids. During this process,
some soapstock will be produced.The soapstock will be separated from the oil after using
the centrifugal machine.
(2)Decolorization
Mix the oil with activated clay in the oil soil mixing tank, and 1 ton oil needs 5kg clay. Then
stir it 10 minutes at 10°C. Next, pump the mixed oil into the decolorization tower. It use
steam to heat the mixed oil at 100°C, and the process lasts 30-40 minutes.
Filter
The filter capacity can reach 200meshes. First, we use the filter to remove the clay in the oil,
then use the bad filter to purify the oil again. The diameter of the filtering can reach 5μm.
(3)Deodorization
The main purpose of deordorization tower is to remove fatty acid and some odor material.
The principle of the deordorization is to use the high temperature and vacuum to remove
the odor. The fatty acid and odor will be stalled in the storage tank.
(4)Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability
into the pretreatment, extraction, refining and fractionation in large oil plants. For its application
in automatic control system, it can control the production in the entire workshop and monitor the
operational status of each device by controlling the computer terminals in the room. One person
only can operate the entire workshop, with efficient production management. It has reduced the
production cost greatly and improved the management efficiency.
Crude palm kernel oil refinery plant advantage:
1.By combining several years' practical experience, adopting a kind of unique deguming technology,
extending the phosphoric acid and oil reaction time and adding specific additives, our equipment
can remove phospholipids in oil to the maximum.
2.The new carclazyte automatic quantitative system can produce more reliable oil of good quality,
with less investment for the full vacuum closed refining technology.
3.We can design the optimum refining scheme according to different oils and different requirements
for products.
Crude palm kernel oil refinery plant energy cosumption:
Steam consumption |
⤠300Kg/T oil |
Bleaching earth |
1-3Kg/T oil |
Power consumption |
⤠22KWH/T oil |
Fuel consumption |
10-20Kg/T oil |
Oil content in waste white clay |
⤠23% |
Phosphoric consumption |
0.5-1Kg/T oil |
Soft water consumption |
⤠160Kg/H |
The view of our factory:
Customer visitation to our factory:
Our Services1.Ensure to timely provide complete sets of equipment and accessories.
2.Ensure that one-time installation debugging acceptance.
3.To provide high quality material with preferential price.
4.Priority to provide customer our new craftworks and products.
5.Free training technological operator to ensure the trained staff can operation
independently.
6.In the installation process,we will appoint a installation supervision staff on the spot.
7.we will offer an experienced project manager, organize a good installation team for
the work of field installation debugging.
8.After the equipment field assembly and installation, we will be also responsible for the
single equipment debugging, online debugging and Feeding trial operation, to ensure
that equipments can normal operate in full load conditions. Packaging & Shipping
Delivery in facyory
Shandong Leader Machinery Co.,ltd. try our to making your experience with us a positive one and therefore we stand behind everything we sell.
This item comes with 1 year manufacturers warranty.
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Shandong Leader Machinery Co.,ltd. general return or exchange policy: All refund and exchange should be make within 7days after item received. Buyer will need to pay for the postage for exchange or return. All items will shipped by EMS with tracking number. All items shipped are insured. Should an item arrive damaged due to shipping, claims should be made within 48 hours of receipt. All original packing materials Full automatic crude palm kernel oil refinery plant with low consumption, including peanuts, bubble wrap, box, shipping labels, etc., should be present at time of inspection by post office claim inspector. If original packaging materials are not present at time of inspection, your claim may be denied and Shandong Leader Machinery Co.,ltd. can not be held liable for any outcome.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]