This enable us to grow and maintain a large market Almond Oil Plant machine share in domestic market, and export to many countries such as South Korean, Thailand, Russia, Brazil, Canada and many countries in Africa. In order to strengthen our market position and further explore foreign market, our company 30-50 Ton/day physical edible oil processing equipment started the in March 2014, which covers an area of near 10 hectares; and the first-stage project 30-50 Ton/day physical edible oil processing equipment was completed in December 2015. This milestone project Almond Oil Plant machine make us the one of leading expert manufacturers in the industry, which enable our company to supply 5000 sets oil press machine and 500 sets production line equipment annually. In February 2017, Shandong Leader Machinery Co.,ltd. have been approved in the certification of Shandong Hi-tech enterprise. Now, our brand LD has becoming the symbol of high quality 30-50 Ton/day physical edible oil processing equipment, new look and first-rate after sale service.
Specifications
CRUDE VEGETABLE OIL REFINERY
CAPACITY:- 5 TONS - 1000 TONS PER DAY
CONTINUOUS/BATCH TYPE
HIGHLY EFFICIENT AND GOOD QUALITY
| Process Description of Edible Oil Refinery : |
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For refining the edible oil, there are three basic processes in the refinery. First process is neutralizing the oil in the neutralizer to remove the Free Fatty Acids (FFA) by adding caustic soda. Oil is heated up to about 60°C by thermic fluid coils and oil is stirred by stirrer. Then soap stock formed due to chemical reaction is allowed to settle at the bottom of the neutralizer from where it is taken out into soap pan.
Neutralized oil is drawn into the second vessel called bleacher where color of oil is removed by bleaching process with aid of chemicals such as carbon black and bleaching earth. Oil is generally heated up to 110°C by thermic fluid coils. Stirring is also continued. Bleaching process is done under vacuum.
Bleached oil then goes to the filter press where bleaching earth and chemicals are separated and clean bleached oil is then drawn to deodorizer where oil is heated above 110°C through thermic fluid coils and then live steam is given to the oil from the bottom steam nozzles and temperature of oil is raised up to 200 to 220°C through thermic fluid coils. Entire process is done under high vacuum. Thus smell is removed from the oil in the deodorizer. Then it goes to cooler where water circulating coils take away heat and oil is cooled. Again it goes to second filter press where completely refined and transparent color less oil is obtained.
Thermic Fluid Boiler, Vacuum Pump, Barometric Condenser, Catchalls, Steam Generator etc. play their role in the refining process. So these equipments are part of the refinery and connected with the vessels through pipelines. |
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| Specifications of Edible Oil Refinery : |
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| Capacity 5 tons per day |
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| » | All the main vessels i.e. two neutralizers, one bleacher and one deodorizer are properly arranged on the first floor of the steel structure. So all these vessels are hanging on the steel structure. Just below the two neutralizers, two soap pans are resting on the ground floor in which soap stock is collected. There is a steam pipe arrangement in the soap pans also. | | » | Steel structure has size of 14ft. x 14ft. (i.e. 4.25mtr. x 4.25mtr). First floor is 9ft. above the ground level. There are 8 columns of double channel which supports the entire steel structure. It has proper staircase and railing on all the sides of steel structure at the first floor and also on staircase. Two filter presses are also accommodated on the first floor of the steel structure. | | » | Two oil tanks i.e. raw oil tank and bleached oil tank are accommodated under the structure on the ground floor. Then cooler, thermic fluid boiler, two steam generators, vacuum pump, water pumps, oil pumps and refined oil tank are arranged on the ground floor around the steel structure i.e. outside the square of 14ft. x 14ft. of the steel structure. So total space occupied is about 30ft. × 30ft. (9mtr. x 9mtr.) | | » | 40ft. tower is erected just near the deodorizer and its complete structure is supported from the ground floor and also it is attached with the refinery structure. Barometric condenser is arranged at 40ft. height to create proper vacuum. | | » | All types of pipelines are interconnected as per the requirement of the refinery i.e. oil pipelines (yellow color), vacuum pipelines (blue color), steam pipelines (black color), water pipelines (white color), thermic fluid pipelines (red color). At all appropriate places, proper valves are provided in the pipelines. | | » | Neutralizer is provided with thermic fluid coil for heating the oil. | | » | Bleacher is provided with double pipe coil. One is for thermic fluid and another is for cooling water. | | » | Deodorizer is provided with double pipe coil i.e. in both the coils, thermic fluid is circulated. Steam is ejected from the stainless nozzles provided on the steam pipe cross supported at the bottom. | | » | Cooler is provided with double pipe coil. Both for cooling water. | | » | In every vessel temperature gauge is provided. Vacuum gauge is provided on deodorizer, bleacher and cooler. | | » | Neutralizer is open on the top having conical bottom. | | » | Bleacher has dished ends on both the sides. Similarly deodorizer has dished ends on both the sides. Cooler has also dished ends on both the sides. |
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| Edible Oil Refinery with fractionation Process : |
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| » | There will be chilling plant for fractionation process which will include shell and tube chiller, compressor, motor, pump, condenser, control panel box etc. | | » | Crystallizing unit which is similar to neutralizer complete with chilling coil. | | » | Filter press for separation of palm olein and palm stearin. |
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Almond Oil Plant machine has function of auto controlling the temperature of the press chamber, replaced the traditional way by squeezing residue cake, which could shorten the preparation work, reduce the energy consumption and 30-50 Ton/day physical edible oil processing equipment machine’s abrasion. Shandong Leader Machinery Co.,ltd. When the squeezing is suspended, the temperature can be maintained by this system.Almond Oil Plant machine Make oil from seeds and nuts. Oil is for cooking and residue cake is for animal feed or fertilizer.The 30-50 Ton/day physical edible oil processing equipment spiral squeezing structure can achieve high oil output, thus the oil content of the residue cake is low.Shandong Leader Machinery Co.,ltd. High working efficiency! Oil press of spiral type 30-50 Ton/day physical edible oil processing equipment just need process the oil plants by one time to get the maximum oil. The Almond Oil Plant machine cprocessing capacity is 9-11ton per 24 hours.Shandong Leader Machinery Co.,ltd. Make high quality healthy oil! Physical squeezing craft maximally keeps the nutrients such as the protein, fatty acids and minerals, etc.No chemical substances left.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.