Soy protein products such as TSP are used as low-cost substitutes in meat and poultry products. Extension may result in diminished flavor, but fat and cholesterol are reduced. Vitamin and mineral fortification can be used to make soy products nutritionally equivalent to animal protein; the protein quality is already roughly equivalent. The soy-based meat substitute textured vegetable protein has been used for more than 50 years as a way of inexpensively and safely extending ground beef up to 30% for hamburgers, without reducing its nutritional value.
Textured soy protein (TSP) is made by forming a dough from high nitrogen solubility index (NSI) defatted soy flour with water in a screw-type extruder, and heating with or without steam. The dough is extruded through a die into various possible shapes: granules, flakes, chunks, goulash, etc., and dried in an oven.
Specifications
1.Vegetable oil process2.Vegetable/cooking oil machine
3.Turnkey project service
4.20 years experience
5.ISO 9001&BV&CE
Vegetable oil production process machinery manufacturer with CE&ISO 9001
What our machine can do?
We have pressing machine, solvent extraction machine, and refinery machine, our press/expeller can get cold pressed oil or hot pressed oil from peanut, sunflower seeds, corn germ, cotton seeds, soy bean, rapeseeds and other oil crops; our solvent extraction line can extracte oil from various cakes by solvent(leaching),lLD soy cake, peanut cake, sunflower cake and others; Our refining machine can help you get refined oil(decoloring oil, degumming oil, deacid oil), 1st to 4st grade cooking oil as your requirements.
The biodiesel machine can produce International standard biodiesel, lLD EN14214 standard, ASTM 6751-03 standard, DIN V 51606 standard.
What's your factory's ability, which kind of machine can you produce?
We can produce all kinds of edible oil machinery, which includes palm oil production machine, peanut oil, soybean oil, cotton oil, sunflwoer oil, corn oil, rice bran oil and other kinds of edible oil.
Which includes oil press line, oil extraction(solvent) line, oil refinery line, palm oil fractionation line, sunflower oil dewaxing line, decoloring process, deodorization process and others.
We can produce biodiesel plant/equipment/machines also. On the other hand, our factory developed ourself, import many advanced technoloLD to strengthen ourself and ensure our customer's rigLD.
Why choose LD?
We have more than 20years experience on producing oil machinery, our factory have installed hundreds of cooking oil production plant all over the world, our responsible engineers, advanced tech and experienced installation worker will make your choice better and better.
If you have interest and want more info, please feel free to contact me.
1. Introduction
At present, soybean/sunflower/rice bran/corn germ/peanu/rapeseed/canola/cottonseed cooking oil production process have two kind of processing method: pressing and leaching(extraction). Pressing method is by physical pressure and get oil directly from the oil seeds. The whole process does not involve any chemical additives, to ensure product safety, health, pollution-free. The expeller method is divided into cold pressing and hot pressing. The difference of cold pressing and hot pressing is whether use high-temperature process or not. Hot pressing using a high temperature, can improve the oil yield, but destroy nutrients; cold-pressed not to use high temperature, the oil is low, but the complete nutritional ingredients.
1.1.3 The process and method of pressing for peanut/soybean/sunflower/sesame/rapeseed/rice bran/corn/walnut.
Peanut/sunflower/sesame/soybean/----Cleaning---First milling---filter----Press two times---Press third times---Crude oil after pressing and Cake after pressing.
1.1.4 Character of seeds press/mill/expeller machine
|
ZY-24 stLDe |
202-3stLDe |
200A-3stLDe |
Output capacity (t/d) |
50-55(seed) |
45-50 |
9-12 |
Residual oil % |
11-13(cakes) |
11-13 |
6-7 |
Motor(kw) |
30,7.5,22 |
30 |
18.5 |
WeigLD (kg) |
7500 |
6500 |
5000 |
Dimension(mm) |
3060*1970*4500 |
2950*1950*3270 |
2850*1850*3270 |
1.2 The leaching(extraction) method is to use solvent napLDha (6#) after fully immerse oil meal raw material to high temperature (260 degrees) and extract the oil from seeds meal, after a "technoloLD of sixâ (degreasing, degumming, dewatering, decoloring, deodorization, deacidification). The biggest characteristic is high oil yield and low production cost, the price is lower than squeezing method.
The extraction(LEACHING) method is widespread used in the market. Because of high oil yield and low production cost, the extraction(leaching) machine is hot sale in the worldwide.
2. The difference of pressing and extraction(leaching):
Squeezing method due to the yield is low, so the raw material for squeezing must be seeds of high oil content, and itself is probably oil crops; Due only to squeeze at the same time, the residual oil in the cake is high, so the modern enterprise in order to save resources, the pursuit of efficiency of cases will be to squeeze the oil cake with leaching rule of oil again
The extraction method applies to vast oil seeds. Especially those high nutritional value but low oil yield seeds. Due to the advantage of leaching, this method is widely used in the cooking oil industrial. Approximately 90% of the oil in the world is using extraction method.
3. Crude cooking oil refining process
General process:
Crude cooking oil----edible oil degumming process---cooking oil deacidification process---vegetable oil decolorization/bleaching process---Cooking oil deodorization process----Dewaxing or fractionation line(suitable for palm oil, rice bran oil, corn oil, sunflower oil)
Refining consumption of water/electricity/steam | |
Water consumption |
|
Recycling water: 140~150 T/ton of oil |
|
Water consumption: 0.25~0.3 T/ton of oil |
|
Electricity consumption |
|
82.5Kw.h per ton of oil |
|
Steam consumption for whole refining line |
|
(Pressure 0.6Mpa)490~520kg per ton of oil |
|
Acid (Density 80%) |
|
1~2Kg per ton of oil |
|
White clay for decoloring |
|
8~20 Kg per ton of oil |
|
3. Raw material
Raw material |
Oil content |
| Peanut | 44-55% |
| Camellia | 58-60% |
| Castor seed | 50-70% |
| Soybean | 18-21% |
| Cotton seed | 33-40% |
| Rapeseed | 33-40% |
| Sesame seed | 45-50% |
| Sunflower seed | 40-50% |
| Rice bran | 15-20% |
| Safflower seed | 29-45% |
| Corn embryo/germ | 30-40% |
| Walnut | 40-65% |
| Flaxseed/Linseed | 29-44% |
| Palm seed | 50-55% |
| Coconut | 35-45% |
Vegetable oil production process machinery manufacturer with CE&ISO 9001
Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the companyâs performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.
Contact:Heidi
Skype:heyabc
Tel:+86 15953125015(also Whatsapp)
Email:[email protected]
Shandong Leader Mechanical Equipment Co., LTD is your LD choice!