Shandong Leader Machinery Co.,ltd. have through the years established good working relationship with some reputable organizations both at home and abroad with outstanding goodwill.Our main products line include food extrusion machine, soya meal/meat processing machines, industrial micro wave oven, packaging machines, rice cake machine etc.Most importantly, we also provide formulas, technology supports, machine inspection service, etc.
Specifications
groundnut oil refining equipment1.high oil quality
2.2014 new technology
3.save solvent
4.cotinuous deodorization
refined sunflower oil in 1 liter pet bottles
refined sunflower oil in 1 liter pet bottles
We supply different pretreatment methods for oil plants with different oil content. Generally,for high oil plants
such as groundnut/peanut, rapeseed, cottonseed, first pre-press to the reasonable level and then extract.
1. Cleaning process : Use vibration cleaning sieve and magnetic selector to get better cleaning effect.
And This step is mainly to clean the big impurities ,like the stone , big dust , iron etc .
2. Crushing Process: This Process is mainly to crush the peanut , as the peanut is big ,it is not easy to press .
We must crush the peanut to 6-8 pieces . Then we need to peel . The rate of peel is about 90% .
3. Flaking Process : After crush and peel ,we need to flake the crushed peanut , which make the cell wall of
peanut broken . And we flake the peanut to 0.55 mm thickness . Then it is useful for the oil extracting .
4. Cooking Process: After the flaker,we need to cook the flaked peanut , control the moisture at 5-7% ,
the temperature is 110-115degree .
5. Pre-pressing : After all the pretreatment , pre- press the peanut , the oil can be extracted about 76% .
refined sunflower oil in 1 liter pet bottles
refined sunflower oil in 1 liter pet bottles
Sunflower oil refined equipment method:
1)chemical refining 2) physical refining 3)chemical-physical refining
What is sunflower oil refined equipment?
The crude oil obtained either from expellers or solvent extraction plant contains impurities, which must be removed to make the oil edible, more palatable and stable against rancidity upon storage. The process of removing these impurities is called refining.
refined sunflower oil in 1 liter pet bottles
1). Refining pot: used to P-acid de-gumming, alkali refining de-acid and
water rinsing.
(2).De-color pot: used to remove off pigments, bleaching oils and grease de-
hydrate.
(3).De-odor pot: used to remove off oils odor, foreign smells (stainless made)
Heat-transfer oil stove: supply each device production needing heat energy, temperature reach above 280 ° C.
(4).Steam generator: produce the needing steam for de-odoring and distillation.
(5).Vacuum pump: supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree can reach above 755mmHg.
(6).Press filter: filter clay, filter out clear oil.
(7).Air compressor: blow dry bleached clay, blow empty the leftover oil in
refined sunflower oil in 1 liter pet bottles
Step 1.Degumming with water to remove the easily hydratable phospholipids and metals.
Step 2.Addition of a small amount of phosphoric or citric acid to convert the remaining non-hydralable phospholipids (Ca, Mg salts) into hydratable phospholipids.
Step 3.Neutralising of the free fatty acids with a slight excess of sodium hydroxide solution, followed by the washing out of soaps and hydrated phospholipids.
Step 4.Bleaching with natural or acid-activated clay minerals to adsorb colouring components and to decompose hydroperoxides.
Step 5.Deodorising to remove volatile components, mainly aLDhydes and ketones, with low threshold values for detection by taste or smell. Deodorisation is essentially a steam distillation process carried out at low pressures (2-6 mbar) and elevated temperatures (180-220°C).
refined sunflower oil in 1 liter pet bottles
Sunflower oil refined machine continuous deodorizaiton
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Such volatiles as FFA from the deodorizing system are separated by the packing catcher, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the FFA storage tank.
refined sunflower oil in 1 liter pet bottles
refined sunflower oil in 1 liter pet bottles
Environment friendly:
1) Dedusting system to prevent gas and dust from coal burning
2) The exhaust gas will be recycled for heating reactor ,no gas pollution
3) Well sealing on every junction parts to prevent gas leak,no smelly
Longer service life :Using Q345R special steel plate ,welding seam with auto welding an will get heating treatment and x-ray detection to extend the life of reactor to the most extend, and the life will 8 years.
Energy saving:1) Well sealing for heating system ,no gas leak and saving fuel.
2) The exhaust gas will be recycled for reactor heating.
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refined sunflower oil in 1 liter pet bottles are a kind of widely used plate and frame type oil filter machine, simple usage, stable performance, and applicable to filter of crude oil and bleached oil.
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Working principle of refined sunflower oil in 1 liter pet bottles
1 This frame oil filter is composed of filter plates, filter frames, oil pump and filter cloth, etc.
2 When the crude oil is pumped into the filtering machine, under the different pressure in and outside the machine, the crude oil go through the filtering cloth and come out from the pipr under the filter plate.
3 While the oil dregs remains on the surface of the filtering cloth, thus realizing the filtering process.
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Usage of refined sunflower oil in 1 liter pet bottles
The frame oil filter are mainly used for auxiliary equipment of oil press machine.
Packing & Loading:
1. All machines, which is less than a full container, are packed by the standard wooden case for exporting. So it is safe and strong enough for a long journey from our factory to your place.
2. If all the machines are shipped by a full container, the container will be loaded in
Shandong Leader Machinery Co.,ltd. by our workers. Also, all the machines will be fixed onto the container.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]