30---500TPD machine to make refined soybean oil
WHY Choose us
1,Over 25 years experience in oil pressing equipment field, ranking first in Shandong,China.
2, Cooperate with Shandong Machine Design Research Institute and Shandong University of Technology in the oil equipment, protein extraction, phospholipid extraction,etc. R&D and application of new technology.
3, Approval by CE Certificate, Quality Systerm Certificate, France BV Certificate, which guarantee the quality of the equipment.
4,DTDC Desolventizer with most advanced technology in solvent extraction section .
5, Automatic Contorl System with PLC.
Available oil crops
The techmology of my company for pretreatment and pre-pressing which mainly include the cleaning , decrustation extrusion,flaking,cooking and pre-pressing and so on .Considering the different characteristic of oil seeds and the customer requirements,we can provide you the special design,in order to adjust the oilseed to the optimun state ,which will improve the oil yield and the cake quality.
Pretreatment process feature:
1) Different combinations of process can process various oil plants in one workshop.
2) Use special intensified pretreatment technology for aroma peanut oil to make it more aroma.
3) Adopt advanced and reliable shelling technology to meet higher requirements for protein content in meal.
4) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.
5) The new technology of shelling and low-temperature treatment can ensure high protein and least denaturation
1.Soybean pretreatment flow chart:
Soybean→Materials dosing →Magnetic separation→Cleaning→crusher→flaker→ Extrusion Puffing →Counter-current drying→To leaching plant
Main process description:
Vibration cleaning sieve
Crushing section
Extrusion section
Flaking Mill
Economic and technical parameters
Steam consumption:Soybean≤90kg/t Materials(Soybean moisture12%,Temperature:20°C)
Power consumption:365.95KW(Installed power)
Soybean extrusion cake quality:
Moisture ≤10%
Temperature 55°C~60°C
Oil content 19-24%
2.Extraction flow chart
Material embryos→Extraction→Wet meal→Evaporation→Cooling→Product meal packing
↓
Mixed oil→Filter→Negative pressure evaporation → Crude oil
↓
Solvent recovery
Negative pressure evaporation advantages:
• Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.
• Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.
• Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solvent.
Main economic and technical parameters:
500T/D Solvent Extraction Plant | |||
1 |
Residual oil in meal |
≤ 1% (Soybean) |
|
2 |
Solvent consumption |
≤ 1.5Kg/T (N-hexane) |
|
3 |
Crude oil moisture and volatile matter |
≤ 0.30% |
|
4 |
Power consumption |
Installed capacity:320KW |
|
5 |
Steam consumption |
≤ 280Kg/T (0.8MPa) |
|
6 |
Water consumption |
0.3t/T soybean cake |
|
7 |
Finished meal moisture |
≤ 10-13% (adjustable) |
|
8 |
Urease activity |
0.05-0.25 |
|
9 |
Residual solvent in finished meal |
≤ 100PPM (qualified detonated experiment) |
|
10 |
Mechanical impurity |
≤ 0.20% |
3. Crude oil Refining
1.Degumming:
Removing the phosphatide by adding hot water,when phosphatide
meets hot water, it will become bigger and bigger, then out of tanks.
2.Deacidification:
Removing the FFA by add caustic soda (for taking neutrallzation reaction).
3.Bleaching:
Remove the pgment by adding bleaching earth andthe remaining bleaching earth will be filtrated by leaf filter.
4.Deodorization: Remove the oxide, solid particle and volatide gas.
Oil Refining Workshop Exterior
Oil Refining Workshop inside
Laboratory
Workshop
Customer visiting
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Our factory hope to establish a growing, healthy and mutually beneficial trade relationship with you!
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