Application of Auxiliary Machine For Oil Press:
peanut kernel, sesame seeds, soybean,(almond)Apricot kernel, pumpkin seed kernel,
Sunflower kernel,Camellia seed kernel,rapeseed, flaxseed,Fire hemp seed,pinenut kernel. etc.
Features of Auxiliary Machine For Oil Press:
1.Screw Oil Press/Cold Oil
2.Household Equipment
3.Stainless Steel Material
4.Lower Price
Hydration Deguming & Alkali Refining Deacidification Process
Neutralization: the crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90°C) suitable for centrifugal separation to remove the phospholipids, Auxiliary Machine For Oil PressA and other impurities in the crude oil. Then the oil goes to the washing process.
Washing: there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. The re-mixed oil and water in the mixer is heated to 90-95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station.
Vacuum drying stage: there is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90°C should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump.If you are interested in our company,please feel free to contact Ms. Myra for a quotation,(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).You will get superior service,and Shandong Leader Machinery Co.,Ltd. produce Soybean Crude Edible Oil Refinery Machine Design Production And Installation with high quality, high performance and the best prices.
Continuous Refining Decoloring Process
The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by non-powered steam. The decolored oil enters into the two alternate leaf filters to be filtered. Then the filtered oil enters the decolored oil storage tank through the security filter. The decolored oil storage tank is designed as the vacuum tank with the nozzle inside, so as to prevent the decolored oil contacting with the air and influencing its peroxide value and color reversion.
Soybean Crude Edible Oil Refinery Machine Design Production And Installation
Company InformationCompany Profiles:
Shandong LD Grain&Oil Machinery Co.,Ltd is a large-sized joint-equity enterprise, which specialize in producing edible oil mechanical equipment, a group enterprise integrating scientific research, manufacturing, sales as one. Our machinery exported to Russia, Bangladesh, Romania, Ukraine, Cameroon, Ghana, Thailand, Pakistan, Indonesia, etc.
Our products
Degumming:
Hydration Deguming & Alkali Refining Deacidification Process
Washing: there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. The re-mixed oil and water in the mixer is heated to 90-95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station.
Vacuum drying stage: there is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90°C should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump.
Decolorization:
Continuous Decoloring Process Features:
1. The oil fully contacting with the decolorant can improve the decolorization efficiency and reduce the usage of decolorant.
2. The continuous and uniform material flows will balance the decoloring time and avoid the recovery of grease oxidation and acid value.
3. The special mixing structure of decoloring tower won't cause the material dead area, which can avoid the adsorbent sedimentation and pipe blockage.
4. The continuous airtight efficient filtration equipment has realized the automation of cake discharge and reduced the labor intensity.
5. The advanced drying technology can reduce the oil content in filter cake.
Deodorization:
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Such volatiles as FFA from the deodorizing system are separated by the packing catcher, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the FFA storage tank.
Technical and Economic Indicators in refining plant:
Refining loss per ton:
1) De-gumming and de-acid loss:
The yield of oil depends on value of W, calculating by the following formula:
When W â¤3%, Loss =0.3+(1.25 x W)
When W >3%, Loss=1.35 x W
When encountered a second time, the loss will increase around 0.3%. W equals to the sum of MIU(moisture, mechanical impurity, insaponified matter), FFA, non-oil matter.
2) Loss in bleaching section:oil residue in used bentonite is less than 20%;
3) Loss on deodorizing(Physical refining process):
Refining loss equals to the amount of FFA in crude oil multiplied the following factor :
FFA in the crude oil loss factor
0.2-3% 1.25
3-5% 1.20
5-10% 1.18
Utility consumption (per ton):
1) Water Consume :
Recycling water: 140~150 T/h
Supplying new water: 0.25~0.3T/T oil
Power: 22 Kw.h/T oil
Steam:(pressure 6kgf/cm2)280kg/T crude oil
Phosphorus acid(80% concentration):0.5-2.0Kg/T oil
Bentonite:15-40kg/T crude oil
Filter aid: 5~10 kg/T oil
NaOH:1.0-4.0kg/T crude oil
After-sale service
Anyone who bought our machine all can accept the usage and maintenance training in our factory.
A. Engineers available to service machinery overseas.
B. We afford technical solutions for buyers at any time.
C. We supply spare parts all year around at ex-factory price.
Our after-sales service team can go to your workshop for debugging and training.
Warranty period: 2 years from the date you bought our machine.
The following situations are not included in our warranty.
(1) The damage which you did not according to our service manual.
(2) Normal spoilage of the quick-wear part.
(3) Someone who canât use and maintain the oil press machine.
Whether the oil press machine is in our maintenance range or not, our after-sale service team all can help you to repair.
Those are not included in our maintenance range, you need to pay the traveling expense, material cost and repair cost for our after-sale service team.
Certifications
Our Customer
CONTACT ME
Any more questions, please contact me without hesitation.
Name:Bright Liu
Trade Manager: cn1511514064
Skype:brightliu8668
Whatsapp:+86 18137172886
Company website:http:www.LDmach.com
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of Soybean Crude Edible Oil Refinery Machine Design Production And Installation.Shandong Leader Machinery Co.,Ltd. manufacture Soybean Crude Edible Oil Refinery Machine Design Production And Installation making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Auxiliary Machine For Oil Press for you reference,such as Soybean Crude Edible Oil Refinery Machine Design Production And Installation ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Auxiliary Machine For Oil Press.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for Soybean Crude Edible Oil Refinery Machine Design Production And Installation, inform us raw material you want to use for Soybean Crude Edible Oil Refinery Machine Design Production And Installation,and specific requirements for Soybean Crude Edible Oil Refinery Machine Design Production And Installation.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Auxiliary Machine For Oil Press.