2.5TPH-16TPH palm oil mill design with high performance

Application of Auxiliary Machine For Oil Press:
peanut kernel, sesame seeds, soybean,(almond)Apricot kernel, pumpkin seed kernel,
Sunflower kernel,Camellia seed kernel,rapeseed, flaxseed,Fire hemp seed,pinenut kernel. etc.
Features of Auxiliary Machine For Oil Press:
1.Screw Oil Press/Cold Oil
2.Household Equipment
3.Stainless Steel Material
4.Lower Price

Hydration Deguming & Alkali Refining Deacidification Process
Neutralization: the crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90°C) suitable for centrifugal separation to remove the phospholipids, Auxiliary Machine For Oil PressA and other impurities in the crude oil. Then the oil goes to the washing process.

Washing: there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. The re-mixed oil and water in the mixer is heated to 90-95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station.
Vacuum drying stage: there is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90°C should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump.If you are interested in our company,please feel free to contact Ms. Myra for a quotation,(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).You will get superior service,and Shandong Leader Machinery Co.,Ltd. produce 2.5TPH-16TPH palm oil mill design with high performance with high quality, high performance and the best prices.

Continuous Refining Decoloring Process
The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by non-powered steam. The decolored oil enters into the two alternate leaf filters to be filtered. Then the filtered oil enters the decolored oil storage tank through the security filter. The decolored oil storage tank is designed as the vacuum tank with the nozzle inside, so as to prevent the decolored oil contacting with the air and influencing its peroxide value and color reversion.

Specifications

palm oil milling

Reception station:

A, The FFB bunch be transported to plant by truck, after be weighted by weighting bridge, the FFB will be loaded down to FFB Loading Ramp.

B, The iron door of unloading ramp is controlled by hydraulic device, Get the power from Hydraulic pump station. Start on the hydraulic device, iron door be lifted. FFB will fall down to the Palm Fruit screw conveyor, be transported to pre-treatment plant, to Vertical sterilizer.

Sterilizing process:

A, By Scraper Conveyor, FFB be transported to the top of sterilizing tank. Falling into sterilizing tank from feed inlet.

B, Sterilizing tank: The inside diameter of sterilizing tank is φ2000mm, length 12500mm, welded up by Q235B material (Chemical composition:C0.12~0.2%,Si0.12~0.3%,Mm0.3~0.7%,P

C, After FFB be transported into sterilizing tank (202), close the door of sterilizing tank, and open the vent valve behind the tank, then saturated steam, which pressure is 3bar and temperature is about 130°C. After all the cooling air have been discharged out,close vent valve, proceed to sterilizing section. Sterilizing time is 55~60minutes.

D, The time of sterilizing is also according the kind of FFB, if the pressure is too high or the time is too long , palm fruit will be rot, also Resulting in the loss of oil, high temperature can change palm color.

E, Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down Silencer, can’t open the sterilizing tank door until discharges out all steam and water.

F, Open the sterilizing tank door, sterilized FFB will fall on the FFB Scraper conveyor. Be transported to next station.

Threshing station:

A, The sterilized FFB will be transport to thresher platform by scraper conveyor.

B, We adopt advanced Drum type thresher, insider diameter is φ1800mm, length is 5000mm.The material of main shaft is #45 steel (main chemical composition is C0.42~0.50%, Si0.17~0.37%, Mm0.50~0.30%, P≤0.035%, S≤0.035%, Cr≤0.25%, Ni≤0.25%, Cu≤0.025%).

C, Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch totally, fall on Fruit Scraper conveyor though fence, the empty bunch will be transported to Bunch Temporary tank by Bunch Scraper conveyor.

palm oil mill design screw press machine:

A, The palm fruit is transported to Crush tank (401) by fruit elevator.

B, The fruit in crush tank will be heated to 90~95°C, crush time is 10~20 minutes.

C, The pounded fruit flow into Palm fruit oil presser(402) to press. Oil press cone can control cylinder, working pressure is 50~70bar, revolving speed of presser main shaft is 12.5 r/min. Meanwhile the mixture of crude palm oil and water outflow from barrel holes. Crude oil will be flow in Temporary Storage oil tank(T06) through crude oil groove. Then oil will be pumped to Screening filter(601) by oil pump. After filtering take out the oil foam, deposit impurities. Palm oil flow into Passivating oil tank(602). The fiber cake and nucleus are exhausted from clearance of cone head drop on Breaking cake auger (501).

D, Palm fruit oil presser (402), the material of main shaft is 40Cr steel, (Chemical component: C0.37~0.44%,Si0.17~0.37%, Mn0.50~0.80%,Cr0.80~1.10%) have been thermal refining, the material of worm and cone head is 45# Cast-Steel, and the surface have quenching treatment.

palm kernel oil processing recovery system:

Sewage treatment:

Our Factory Certificates:

Our Warm Professional Advice:

If you like our products,please kindly tell us your requirements,includes raw material name ,your processing capacity per day, have the production plant or not and related data, then we can efficiently make a cost-effective plan for you, we can calculate the cost and profit for you. Your trust and support are our large success.

Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of 2.5TPH-16TPH palm oil mill design with high performance.Shandong Leader Machinery Co.,Ltd. manufacture 2.5TPH-16TPH palm oil mill design with high performance making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Auxiliary Machine For Oil Press for you reference,such as 2.5TPH-16TPH palm oil mill design with high performance ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Auxiliary Machine For Oil Press.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for 2.5TPH-16TPH palm oil mill design with high performance, inform us raw material you want to use for 2.5TPH-16TPH palm oil mill design with high performance,and specific requirements for 2.5TPH-16TPH palm oil mill design with high performance.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Auxiliary Machine For Oil Press.