Hot popular in Central Asia sunflower seed dehulling machine
Product Description
Sunflowerseed→cleaning →cracking→flaking→cooking→pressing→pre-pressed cake→ extraction
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Cleaning oil tank→filter→oil metering→crude oil storage
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filter cake
Technology process of sunflower oil making machine :
1. Dehulling process
Cleaned sunflower seeds are crushed into the toothed roll decorticator (two pair). Then oilseeds are squeezed
stronLDy by the relative rotation of the two fluted rollers with different linear velocity.
Moreover, the alveolus can split and cut the hulls of oilseeds. Thus the dehulling effect will be achieved.
2. Kernel and hull adjustment
The separated sunflower seeds kernel are conveyed into the kernel and hull adjustment screen through the
conveyer scraper, because the higher hull content in the kernel is, the lower protein content in the finished
sunflower meal is. Due to the need of cotton meal with different protein content in the market, the process
is mainly to adjust the hull content in sunflower seeds kernel and process cotton meal with different protein
content.
3.Flaking
The main purpose of flaking is to destroy cell wall within sunflower seeds kernel so that oil within sunflower
seeds kernel can be extracted out.After the process of flaking,the thickness of material will be reduced and
its surfacearea will be increased,which are in favor of moisture penetration and heattransfer towards the
inside of particle in the cooking process.
4. Cooking
After wetting, heating, steaming, frying and other processing, the raw embryos come up complicated physical
chemistry change in its interior and become mature embryos. Thus creating a better condition to extract the
oil, the heat treatment process is called cooking.
5.Pressing process
Embryos after cooking are called cooked flakes,crude oil containing slagsfrom presser is pressed into oil
settling tank through oil scraper blade,after the slag is removed,the crude oil is sent into oil filter tank,and
then itis sent into horizontal screw centrifuge for purification.Pre-pressed cake from oil presser is conveyed
into extraction plant by cakecollecting scraper and cake scraper, and thenenters into the following process.
6. Solvent extraction section introduction of sunflower oil making machine :
Extraction process:
1. Solvent pumps: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella).
After processing, you can get wet meal and miscella (mixed oil).
3. DTDC: usd to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella (oil with solvent) in to the miscella 1st , then add saline
water to it. The phospholipid in the miscella will react with the saline water, at last the reactant precipitate,
reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged
to condenser for recycling.
7. Condensers: to cooling the solvent gas separated from the wet meal and miscella for recycling.
7.Oil refining workshop of sunflower oil making machine
Crude oil - degumming - decolorization - deodorization - deacidification - dewaxing
Requirements for extraction cake ,steam ,water. electricity
Moisture of extraction material |
5-8% |
temperature of extraction material |
50-55°C |
oil content of extraction material |
50-55°C |
oil content of extraction material |
14-18% |
thickness of extraction cake |
less than 13mm |
powder porosity of extraction material |
less than 15% (30 mesh) |
steam |
more than 0.6Mpa |
solvent |
national standard No. 6 solvent oil |
electric powe |
50HZ 3*380V±10% |
Electric lighting |
50HZ 220V ±10% |
tempreture of supplement water |
less than 25°C |
Hardness |
less than 10 |
volume of supplement water |
1-2m/t raw material |
temperature of recycle water |
less than 32°C |
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Company Information
1. Who is LD'E?
a. Leading manufacturer of edible oil mechanical equipment.
b. Factory with more than 30 years manufacturing experience.
c. School-enterprise partner of Shandong Technology University .
2. What can LD'E do for you?
a. 5-2000T per day oil seeds press production line.
b. 10-1000T per day solvent extraction production line.
c. 1-600T per day edible oil refinery production line.
3. Where have LD'E exported to ?
a. Europe:Serbia,Romania.
b. America:Peru,Paraguay,America.
c. Africa:Egypt,Nigeria,Cameroon,Ghana,Malawi,Burkina faso.
d.Asia:Indonesia,Kazakhstan,Russia,Thailand,Ukrain,BanLDadesh,Uzbekistan,Pakistan.
Certifications