1TPD~10TPD Cooking sunflower oil processing squeezing line produced and supplied by Shandong Microwave Machinery Co.,Ltd.
1.Application scope of Seed Hydraulic Press Machine:
1TPD~10TPD Cooking sunflower oil processing squeezing line made by Shandong Microwave Machinery Co.,Ltd. company has many advantages: 1TPD~10TPD Cooking sunflower oil processing squeezing line is easy to operate, high oil press rate, rare to replace wearing parts, so Seed Hydraulic Press Machine is the most advanced equipment 1TPD~10TPD Cooking sunflower oil processing squeezing line can replace of the manual operation of the sesame oil. This 1TPD~10TPD Cooking sunflower oil processing squeezing line can press at least 2 to 7 kilograms per batch, the time is about 4 to 6 minutes, so Seed Hydraulic Press Machine is very suitable for the citizens who live in the big and medium cities becLDe they want get the high quality of oil of spending money. 1TPD~10TPD Cooking sunflower oil processing squeezing line is also can be used in the countryside, becLDe the speed of oil pressing is fast so people can bring 1TPD~10TPD Cooking sunflower oil processing squeezing line oil raw material to press oil. In this way, 1TPD~10TPD Cooking sunflower oil processing squeezing line can be assured of the purity of their oil.1TPD~10TPD Cooking sunflower oil processing squeezing line can be used for process many kinds of raw material: sesame, walnut kernel, peanut, pine seed (better to get rid of the shell), almond, spricot kernel, perilla, cocoa bean, linseed and other oil crops.
2. Structure of Seed Hydraulic Press Machine:
1TPD~10TPD Cooking sunflower oil processing squeezing line mainly includes three parts:
1. Main engine 2. Hydraulic system 3.electrical system
The following is the specific introduction of 1TPD~10TPD Cooking sunflower oil processing squeezing line:
1. main engine of 1TPD~10TPD Cooking sunflower oil processing squeezing line:
Seed Hydraulic Press Machine Main engine includes base,upright,top plate,oil drip pan,nut and etc 1TPD~10TPD Cooking sunflower oil processing squeezing line is one of the main parts. When the oil material is put into the assembly of the press boring,then 1TPD~10TPD Cooking sunflower oil processing squeezing line being driven up by the oil cylinder piston ,oil will be outflow from the gap of press boring,and then 1TPD~10TPD Cooking sunflower oil processing squeezing line pass the oil drip pan to the drum for oil storage.
1TPD~10TPD Cooking sunflower oil processing squeezing line
Product DescriptionSunflower seed generally contains about 45%~54% oil, 22% husk. We provide all machines necessary for a complete sunflower seed oil plant, including pre-treatment machines, press, solvent extractors, refinery machines, etc.
I. Pre-treatment
Sunflower seed is generally 4~8mm long, 3~6mm wide. Before extracting oils and fats from Sunflower seeds, the mill needs to prepare it by cleaning, crushing, softening, flaking and cooking. For cleaning, we offer magnetic separator, aspirator or different size cleaning sieves, as shown below, to remove impurities from sunflower seeds.
Next, every sunflower seed is crushed by centrifugal decorticator, as shown below.
Then, the temperature and moisture of oilseed pieces will be adjusted by conditioner or softening kettle so that they become soft and wet enough for flaking. This step improves their ductility. Below is photo of softening kettle.
The flaking roll will make the wet soft sunflower pieces into flakes. We have vertical flaking roll, multi-stage flaking roll, hydraulic flaking roll and spring flaking roll etc., as shown below.
Finally, the flakes will be cooked to make tiny oils and fats groups get together to become bigger, and to make them less adhesive, easier to get out of flakes.
II. Solvent extraction
Oils and fats in sunflower seed flakes can dissolve in certain solvent. Therefore, we can immerse pressed fakes in solvent to extract oils and fats. Then remove solvent from wet meal, strip solvent from miscella, and recycle solvent.
Extraction
We’ve percolation extractor, immersion extractor and rotocel extractor, etc., as shown below. The solvent pumps in extractor will continuously spray solvent and soak the sunflower seeds cakes in it, so that oils and fats can be dissolved. After that, you get wet meal and miscella (mixed oil and solvent).
Wet meal treatment
Desolventizer toaster with integrated dryer-cooler(DTDC) is a system for separating solvent from the wet meal. We've vertical desolventizer toaster, horizontal desolventizer, flash desolventizing system and low temperature desolventizer, etc., as shown below.
Miscella treatment
After extraction, filter the miscella, send it to two evaporators successively, and then to the stripping tower. We’ve raising film evaporator, vapor separator, negative evaporator, normal evaporator, etc. For stripping, we’ve tubular stripping column, disk stripping column, plate stripping tower, filling steam stripping tower, etc. After evaporation and stripping, you get crude sunflower oil and desolventized meal. This meal can be used to produce feeds. The crude oil needs to be refined.
Solvent recovery
The solvent vapour from wet meal and miscella will be collected by condensers to be reused. We’ve pipe bundle condenser, spraying condenser, contact condenser, etc., as shown below.
III. Crude oil refining
Crude Sunflower seed oil has a lot of impurities, such as phosphatide, free fatty acid, pigment, wax, sterol, sands, etc. We have to get rid of these impurities to get edible oil.
Degumming
There are many ways to move the mucilaginous impurities from crude oils and fats, for example, hydration, heating, adding acids, etc. We’ve hydration tank, acid refining mixer, etc., as shown below.
Deacidification
This step is to remove pigment from crude oil to adjust its color. You can adjust according to the requirement of your market. We’ve acid refining tank.
Deodorization
This step is to move unpleasant smell from crude oil. This is an important standard for refined oil. We’ve deodorizing tank.
Solvent Extractor Advantages
1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.
4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.
Certifications Our ServicesWhole set of equipment for palm oil production line.
Motor and power control system.
Installation material.
Installation and test-run.
Drawing of process description, equipment layout, foundation and construction.
Drawing of power control.
Isolation and painting of equipment.
Water recycling and cooling system outside the plant (i.e. supplementary device).
Staff training and long-term technical service.
Company InformationMain business field
10-500T/H oil material primary cleaning,drying and storage section turn-key project.
100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot dehulling, bean skin crushing, the soybean extrusion, high oil contained pre-pressed cake extrusion and high oil contained flakes puffed directly). Rice bran turn-key project.
100-3000 T/D leaching workshop turnkey project (towline extractor, rotocel extractor, loop type extractor,
DTDC separated machine, the full negative pressure evaporation,
Paraffin wax recovery, leaching workshop degumming, phospholipid concentration).
30-1000T/D continuous physical (chemical) refining line.
20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turnkey project.
10-200T/D fatty acid esterification edible oil production line.
Contact
Contact us:
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
Web: www.epier.com
Email: [email protected]
Skype:leaderfoodmachine10
Moblie:0086-15020017267(also WhatsApp)
Shandong Microwave Machinery Co.,Ltd.is a Seed Hydraulic Press Machine factory specializing in the production of 1TPD~10TPD Cooking sunflower oil processing squeezing line, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Seed Hydraulic Press Machinecustomers with design and services of 1-2000 tons 1TPD~10TPD Cooking sunflower oil processing squeezing line. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Seed Hydraulic Press Machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Seed Hydraulic Press Machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Seed Hydraulic Press Machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.