Large scale soybean processing plants construction

Large scale soybean processing plants construction produced and supplied by Shandong Microwave Machinery Co.,Ltd.
1.Application scope of Seed Hydraulic Press Machine:
Large scale soybean processing plants construction made by Shandong Microwave Machinery Co.,Ltd. company has many advantages: Large scale soybean processing plants construction is easy to operate, high oil press rate, rare to replace wearing parts, so Seed Hydraulic Press Machine is the most advanced equipment Large scale soybean processing plants construction can replace of the manual operation of the sesame oil. This Large scale soybean processing plants construction can press at least 2 to 7 kilograms per batch, the time is about 4 to 6 minutes, so Seed Hydraulic Press Machine is very suitable for the citizens who live in the big and medium cities becLDe they want get the high quality of oil of spending money. Large scale soybean processing plants construction is also can be used in the countryside, becLDe the speed of oil pressing is fast so people can bring Large scale soybean processing plants construction oil raw material to press oil. In this way, Large scale soybean processing plants construction can be assured of the purity of their oil.Large scale soybean processing plants construction can be used for process many kinds of raw material: sesame, walnut kernel, peanut, pine seed (better to get rid of the shell), almond, spricot kernel, perilla, cocoa bean, linseed and other oil crops.
2. Structure of Seed Hydraulic Press Machine:
Large scale soybean processing plants construction mainly includes three parts:
1. Main engine 2. Hydraulic system 3.electrical system
The following is the specific introduction of Large scale soybean processing plants construction:
1. main engine of Large scale soybean processing plants construction:
Seed Hydraulic Press Machine Main engine includes base,upright,top plate,oil drip pan,nut and etc Large scale soybean processing plants construction is one of the main parts. When the oil material is put into the assembly of the press boring,then Large scale soybean processing plants construction being driven up by the oil cylinder piston ,oil will be outflow from the gap of press boring,and then Large scale soybean processing plants construction pass the oil drip pan to the drum for oil storage.

Large scale soybean processing plants construction

Soybean oil is one of the most popular in the world. We provide all machines necessary for a complete soybean oil plant, including pre-treatment machines, solvent extractors, refinery machines, etc.

I. Pre-treatment

Soybeans contain about 8% hush and 2.5% germ. Before extracting oils and fats from soybeans, the mill needs to prepare it by cleaning, crushing, softening, flaking and cooking. For Cleaning, we offer magnetic separator, aspirator or different size cleaning sieves, as shown below, to remove impurities from soybeans.

Next, every soybean is divided into 6 or 8 pieces by crushers, as shown below.

Then, the temperature and moisture of soybean pieces will be adjusted by conditioner or softening kettle so that they become soft and wet enough for flaking. This step improves their ductility. It is special for soybean oil seeds. Below is photo of softening kettle.

The flaking roll will make the wet soft soybean pieces into flakes. We have vertical flaking roll, multi-stage flaking roll, hydraulic flaking roll and spring flaking roll etc., as shown below.

Finally, the flakes will be cooked to make tiny oils and fats groups get together to become bigger, and to make them less adhesive, easier to get out of flakes.

II. Solvent extraction

Oils and fats in soybean flakes can dissolve in certain solvent. Therefore, we can immerse pressed fakes in solvent to extract oils and fats. Then remove solvent from wet meal, strip solvent from miscella, and recycle solvent.

Extraction

We’ve percolation extractor, immersion extractor and rotocel extractor, etc., as shown below. The solvent pumps in extractor will continuously spray solvent and soak the soybean flakes in it, so that oils and fats can be dissolved. After that, you get wet meal and miscella (mixed oil and solvent).

Wet meal treatment

Desolventizer toaster with integrated dryer-cooler(DTDC) is a system for separating solvent from the wet meal. We've vertical desolventizer toaster, horizontal desolventizer, flash desolventizing system and low temperature desolventizer, etc., as shown below.

Miscella treatment

After extraction, filter the miscella, send it to two evaporators successively, and then to the stripping tower. We’ve raising film evaporator, vapor separator, negative evaporator, normal evaporator, etc. For stripping, we’ve tubular stripping column, disk stripping column, plate stripping tower, filling steam stripping tower, etc. After evaporation and stripping, you get crude soybean oil and desolventized meal. This meal can be used to produce feeds. The crude oil needs to be refined.

Solvent recovery

The solvent vapour from wet meal and miscella will be collected by condensers to be reused. We’ve pipe bundle condenser, spraying condenser, contact condenser, etc., as shown below.

III. Crude oil refining

Crude soybean oil has a lot of impurities, such as phosphatide, free fatty acid, pigment, wax, sterol, sands, etc. We have to get rid of these impurities to get edible oil.

Degumming

There are many ways to move the mucilaginous impurities from crude oils and fats, for example, hydration, heating, adding acids, etc. We’ve hydration tank, acid refining mixer, etc., as shown below.

Deacidification

This step is to remove pigment from crude oil to adjust its color. You can adjust according to the requirement of your market. We’ve acid refining tank.

Deodorization

This step is to move unpleasant smell from crude oil. This is an

important standard for refined oil. We’ve deodorizing tank.

Solvent Extractor Advantages

1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.

2) Immersion area appears in each lattice, which can help achieve better immersion effect.

3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.

4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.

Whole set of equipment for palm oil production line.

Motor and power control system.

Installation material.

Installation and test-run.

Drawing of process description, equipment layout, foundation and construction.

Drawing of power control.

Isolation and painting of equipment.

Water recycling and cooling system outside the plant (i.e. supplementary device).

Staff training and long-term technical service.

Main business field

10-500T/H oil material primary cleaning,drying and storage section turn-key project.

100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot dehulling, bean skin crushing, the soybean extrusion, high oil contained pre-pressed cake extrusion and high oil contained flakes puffed directly). Rice bran turn-key project.

100-3000 T/D leaching workshop turnkey project (towline extractor, rotocel extractor, loop type extractor,

DTDC separated machine, the full negative pressure evaporation,

Paraffin wax recovery, leaching workshop degumming, phospholipid concentration).

30-1000T/D continuous physical (chemical) refining line.

20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turnkey project.

10-200T/D fatty acid esterification edible oil production line.

Contact us:

Carrie-Sales manager

Shandong Microwave Machinery Co.,Ltd.

Web: www.epier.com

Email: [email protected]

Skype:leaderfoodmachine10

Moblie:0086-15020017267(also WhatsApp)

Shandong Microwave Machinery Co.,Ltd.is a Seed Hydraulic Press Machine factory specializing in the production of Large scale soybean processing plants construction, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Seed Hydraulic Press Machinecustomers with design and services of 1-2000 tons Large scale soybean processing plants construction. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Seed Hydraulic Press Machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Seed Hydraulic Press Machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Seed Hydraulic Press Machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.