Shandong Leader Machinery Co.,ltd. have engaged in Oil Refinery Equipment and Microwave Equipment since1997 in China,with 20 years` experience and 80 engineers,, scientific research, manufacturing, installation, commissioning.We can provide customers with design and services of 1-2000 tons oil equipment.factory occupied area is over 100,000 square meters,more than 3200 customers all around the world, we greatly hope to have the opportunity to serve you.
Shandong Leader Machinery Co.,ltd. has finished hundreds of successful projects over the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type oil.We have independent import and export department. Our equipment has been successfully exported to more than 100 countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.
Refined peanut oil plant manufacturer and oil refinery machine
Product Description
Technological process flowchart:
Peanut oil refining equipment introduction:
Alkali hot water
Crude oilâfilterâmixâreactorâmixâreactorâcentrifugal separationâoil residue
â â
Phosphoric acid hot waterâmix â
â â
degumming oilâcoolerâdryâcentrifuge separationâmixâalkali liquor
â
â
bleaching earthâmixâdecoloringâfilterâdecoloring oilâmixâheat
â
refined oilâfilterâcoolâdeodorizingâvacuum
Peanut oil refining equipment process:
(1)Degumming process
a.The purpose of degumming is to remove the phospholipid, sugar, protein, trace mental,
and some other impurities, which have bad effect on the stability of the oil. First, the oil
should be heated to 90to105°C, then put some phosphoric into it and stir.
It mainly transfer the phospholipid to that can be compatible with water. Then
add some salt water to gather the impurities, which subside to the bottom and be discharged.
Deacidification
Add some certain quantity of alkali to neutralize the free fatty acids. During this process,
some soapstock will be produced.The soapstock will be separated from the oil after using
the centrifugal machine.
(2)Decolorization
Mix the oil with activated clay in the oil soil mixing tank, and 1 ton oil needs 5kg clay. Then
stir it 10 minutes at 10°C. Next, pump the mixed oil into the decolorization tower. It use
steam to heat the mixed oil at 100°C, and the process lasts 30-40 minutes.
Filter
The filter capacity can reach 200meshes. First, we use the filter to remove the clay in the oil,
then use the bad filter to purify the oil again. The diameter of the filtering can reach 5μm.
(3)Deodorization
The main purpose of deordorization tower is to remove fatty acid and some odor material.
The principle of the deordorization is to use the high temperature and vacuum to remove
the odor. The fatty acid and odor will be stalled in the storage tank.
(4)Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability
into the pretreatment, extraction, refining and fractionation in large oil plants. For its application
in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person
only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Peanut oil refining equipment advantage:
1.By combining several years' practical experience, adopting a kind of unique deguming technology,
extending the phosphoric acid and oil reaction time and adding specific additives, our equipment
can remove phospholipids in oil to the maximum.
2.The new carclazyte automatic quantitative system can produce more reliable oil of good quality, with
less investment for the full vacuum closed refining technology.
3.We can design the optimum refining scheme according to different oils and different requirements
for products.
Peanut oil refining equipment energy cosumption:
Steam consumption |
⤠300Kg/T oil |
Bleaching earth |
1-3Kg/T oil |
Power consumption |
⤠22KWH/T oil |
Fuel consumption |
10-20Kg/T oil |
Oil content in waste white clay |
⤠23% |
Phosphoric consumption |
0.5-1Kg/T oil |
Soft water consumption |
⤠160Kg/H |
The view of our factory:
Customer visitation to our factory:
Our Services1.Ensure to timely provide complete sets of equipment and accessories.
2.Ensure that one-time installation debugging acceptance.
3.To provide high quality material with preferential price.
4.Priority to provide customer our new craftworks and products.
5.Free training technological operator to ensure the trained staff can operation
independently.
6.In the installation process,we will appoint a installation supervision staff on the spot.
7.we will offer an experienced project manager, organize a good installation team for
the work of field installation debugging.
8.After the equipment field assembly and installation, we will be also responsible for the
single equipment debugging, online debugging and Feeding trial operation, to ensure
that equipments can normal operate in full load conditions. Packaging & Shipping
Delivery in facyory
The refining section main parts of sell refined peanut oil plant manufacturer and oil refinery machine:
1. Deacidification tank, used for acid refining, alkali refining and hydration
2. Bleaching pot, used for removing off pigments, bleaching oils and grease dehydrate
3. Deodorization pot, used for removing fatty acid and other rare delicacy high efficiently
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Leaching Section Processing of sell refined peanut oil plant manufacturer and oil refinery machine:
1. The material (for pretreatment) is sent to rotary extraction by the scraper conveyor. The material will extracted by the solvent or mix oil. After this step, we will get meal and mix oil.
2. Meal is sent to toaster. Through the toaster, the solvent in the meal will separate from the meal. The solvent goes to condenser and is recycled to rotary extractor.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]