20Ton cottonseed oil production process with latest technology

20Ton cottonseed oil production process with latest technology

Contact Email: LD0002 @ LD.cn

Cottonseed→Magnitic seperating( Metal impurities)→cleaning →pressing-Crude cottonseed oil

Main Equipments:

1. Cottonseed: It’s one of main oil seeds from human. It’s used to make corn germ oil around the world. The oil content in cotton is about 20%.

2. Magnetic box: Clearing the iron impurity which might be in the rapeseed, The iron impurity will be harmful to the

following machines, so we need take the iron impurities out.

3.Cleaning: This parts have different size cleaning sieves to clean the different impurities.After going through this part,most of the impurities are moved from peanut.

4. Husking:this can help improve the oil yield from rapeseed,and reduce wear to the machine.

5.Pressing: After press, you can get pressed corn germ oil, it is with high quality and eidble for human being.

solvent steam

↓ ↓

extraction → mixed oil → evaporation→ steam-stripping → crude rice bran oil

Extractor types:

Level rotation extractor, loop type extractor, chain extractor

Extraction methods:

Use organic solvent through soaking or spraying contact methods to extract oil from oilseeds.

Advantages of extraction craft:

1.High oil yield, low residual oil in meal; 2.Low labor intensity;

3.Good working environment; 4.Good meal quality.

Negative pressure evaporation helps to improve crude oil quality.

Craft features:

1. Adopting negative pressure evaporation can ensure excellent oil quality;

2. Extraction system is highly adaptable, and can adapt to different raw material ;

3. All equipments are provided with exhaust gas absorption systems with excellent absorption effect;

4. Full energy-saving design utilizes heat energy for many times and saves steam consumption

Main Process:

crude cottonseed oil → degumming&dephosphorization → deacidification → drying → decolorization → deodorization → defatting → dewaxing → product oil.

Refining methods:

oil refining is according to the different usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.

Advantages of refining craft:

1. After refining the impurity of oil must be less than 0.2% ;

2.Recycling system save power and money;

3.Lower oil waste.

Craft features:

1. Continuous alkali refining shortens contact time between oil and lye,reduces grease saponification,lowers refining consumption,and improves efficiency.

2. Decolorization adopts technology of combining premixing and steam mixing bleaching,which improves bleaching efficiency,saves consumption of bleaching clay,and it's simple and convenient to operate;and negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value.

3. Deodorization adopts new type continuous deodorization equipment which is applicable for deacidification and deodorization of plant oil with high acid value and low-resin content,the actual production proves its most obvious advantages are strong deacidification ability,excellent hot bleaching effect,high refining rate,good oil quality and so on.

4. The process has multiple heat exchange,which makes full use of the heat energy system,effectively reduces steam consumption,and also has the advantages of adjustable production process,flexible operation,high automatic degree,environment sanitation and so on.

1. Chemical refining

2. Physical refining

3. Chemical-physical refining

1. Grade one for salad oil

2. Grade two for high quality edible oil

3. Grade three

4. Grade four.

1. Write the project feasibility study report

2. Undertake project design including technology, civil engineering, steel structure, machinery, electric, automation

3. Providing professional support for the consultation of engineering technology and technical problem.

4. Optimizing plant design for the existing technology, make the production and business more competitive. The automation reconstruction, intelligence control, stable and safety operation for the existing production line

5. After-sale service, training your labors on basic theoretical knowledge, technology of production processing and operation and maintainenance.

Q1 : Which kind of materials can be processed?

All kinds of oil seeds. For example, sunflower seeds, rice bran, corn germ, palm fruit, palm kernel,coconut,peanut, soybean, sesame, cottonseeds, rapeseed, etc.

Q2 : What's the capacity?

Generally, 10-5000 tons per day. We can also manufacture as per customers' requirements.

Q3 : How long is the warranty?

The main parts of the machine come with one year warranty and after the expiration our engineer is available overseas to do the maintenance work.

Q4 : Can the machine be installed locally?

We can do the turn-key projects or other services according to customers'requirements,according to this condition,our services can be manufacturing,purchasing,transporting,installation,training labors etc.

Q5 : How to operate the machine?

Our engineers will be available to guide and train your labors how to operate and run the machine.