20-300 TPD corn germ oil production plant

20-300 TPD corn germ oil production plant

Contact Email: LD0002 @ LD.cn

1. Write the project feasibility study report

2. Undertake project design including technology, civil engineering, steel structure, machinery, electric, automation

3. Providing professional support for the consultation of engineering technology and technical problem.

4. Optimizing plant design for the existing technology, make the production and business more competitive. The automation reconstruction, intelligence control, stable and safety operation for the existing production line

5. After-sale service, training your labors on basic theoretical knowledge, technology of production processing and operation and maintainenance.

Q1 : Which kind of materials can be processed?

All kinds of oil seeds. For example, sunflower seeds, rice bran, corn germ, palm fruit, palm kernel,coconut,peanut, soybean, sesame, cottonseeds, rapeseed, etc.

Q2 : What's the capacity?

Generally, 10-5000 tons per day. We can also manufacture as per customers' requirements.

Q3 : How long is the warranty?

The main parts of the machine come with one year warranty and after the expiration our engineer is available overseas to do the maintenance work.

Q4 : Can the machine be installed locally?

We can do the turn-key projects or other services according to customers'requirements,according to this condition,our services can be manufacturing,purchasing,transporting,installation,training labors etc.

Q5 : How to operate the machine?

Our engineers will be available to guide and train your labors how to operate and run the machine.

Business Scope

Content of engineering: process design, general contract engineering for mechanical & electrical equipment construction and installation & debugging.

1. 10-5000T/D Oilseed preliminary cleaning, drying, storage section turn-key project

2. 5-5000T/D Oilseed pretreatment & pre-pressing production line turn-key project

3. 100-5000T/D Oilseed extraction production line turn-key project

4. 5-3000T/D Physical (Chemical) refining, fractionation production line turn-key project

5. 10-3000T/D Cold pressed peanut synchronization extraction protein powder under low temperature turn-key project

6. 10-1000T/D Phospholipid concentrate production line turn-key project

7. 10-500T/D Animal oil boil, refining, shortening and margarine turn-key project

8. 10-500T/D Biodiesel production line turn-key project

9. 10-1500T/D Cottonseed husking project

10. 10-3000T/D Sunflower oil, rice bran oil, corn germ oil pressing, refining, dewaxing turn-key project

11. 1-100T/D Peony seed oil, tea seed oil, ect. turn-key project

12. 10-2000T/D Full automatic control filling packing production line turn-key project.

Production Process

1. Pretreatment & Pre-pressing Processing

1) Processing Capacity: 10 ~ 5000TPD

2) Processing flow: Cleaning --> Crushing --> Flaking --> Cooking --> Pressing --> Crude oil &Cake

The importance of oil seeds cleaning:

(1) For good storage and transporation

(2) Reduce oil loss, improve oil yield

(3) Improve the quality of oil and cake (meal)

(4) Increase the production capacity of the equipment, reduce equipment wear

(5) Avoid industrial accident, preventing environment pollution

(6) Improve the effect of processing technology

3) Application Range: various oil seeds

4) Brief Introduction:

Design methods of oil pretreatment differ from oilseeds, oil technology, quality index, comprehensive utilization of oil and the investment amount, etc. According to oil production technology and

requirements on product quality, extraction technology can be classified into Pressing, Pre-Pressing, Hot-Pressing and Cold-Pressing.

2. Oil Extraction Production Line

1) Processing Capacity: 100~5000TPD

2) Processing Flow: please see below flow chart

3) Application Range: various oil seeds, cake

4) Processing Feature

(4.1) High oil yield, low residual oil of meal

(4.2) High quality meal, improve meal nutrition and use value, the meal can be directly used for food or additives

(4.3) Low processing cost

(4.4) High level of automation

(4.5) Good environmental conditions

(6) Adopt negative pressure evaporation, production at low temperature,Oil quality good

(7) Extraction system with very strong adaptability, can adapt for different materials for production

(8) The unique tail gas recycle system, ensure safe production and source recycle

(9) Sufficient energy saving design, many times of heat energy using, save steam consumption

5) Brief introduction: Apply the principle of Solid-liquid extraction, choose some organic solvent which can dissolve grease, the oil can be extracted from the oilseed after the spraying and soaking of oilseed. It has the features of hign oil yield, low residual oil of meal and good quality meal. And easy to realize mass and automatic production. it’s applied widely in home and abroad. According to different scale of production and property of material, we could provide the major equipments such as stainless steel grid plate rotary extractor, loop type extractor, drag chain extractor, D.T.D.C desolventizer-toaster.

3. Oil Refining Production Line

1. Processing Capacity: 5~3000TPD

2. Processing Flow: please see below flow chart

3. Application Range: various crude oil

4. The Purpose of Refining: A. remove impurities B. Improve product quality C. For the safe storage

5. Refining method including: chemical refining and physical refining

6. Brief Introduction: oil refining is a complicated process normally including physical and chemical refining. An optimization refining process is the essence of the oil production. According to different physical and chemical characters of the oil and accompaniment, separate oil and impurities with the help of acid, alkali, high temperature process, ect. to improve the oil stability and safety for using and storage. Our main oil refining process as follows:

(6.1). Intermittent Refining Process

It’s suitable for small scale oil refining plant. It’s major process including degumming, deacidification, bleaching,deodorization.

(6.2). Semicontinuous Refining Process It’s major process including degumming, deacidification, bleaching, deodorization.

(6.3). Continuous Refining Process

It’s suitable for large scale oil refining plant. The major process including degumming and alkali refining, deacidification, water washing, drying, bleaching, filtration, deodorization.

7 Refining Workshop Feature

(7.1). Massively increase heat recovery system, improve the Inefficient use of heat, save energy.

(7.2). Automatic control of adding clay during bleaching process and ration adding to ensure bleaching effect.

(7.3). Deodorization heating adopt vacuum exchange heat and heating, make oil quality more stable and heat transfer more efficient.

(7.4).Use packing and tray plate structure deodorization tower which is specially designed for oil, reduce the steam consumption, meanwhile, the tray provide necessary hot bleaching.

(7.5). The oil quality, production consumption, equipment configuration and system control achieve first-class at home and abroad.