Product Description
OEM 10m3/10000 l Jacketed Reactor/1000 Liter Reactor
Product Application
The 10m3/10000l jacketed reactor/1000 liter reactor is one of the reaction equipment commonly used in medicine, chemical industry, etc. It is a kind of equipment that mixes two kinds (or more kinds) of liquids and solids of certain volume and promotes their chemical reaction by using the mixer under certain temperature and pressure. It is accompanied by heat effect. The heat exchanger is used to input the heat required or move the heat produced out. The mixing forms include multi-purpose anchor type or frame type, so as to ensure even mixing of materials within a short period of time.
The mixing rotation speed adopts variable frequency speed adjustment. It is provided with temperature display or control.
To ensure that the material can be in the condition of asepsis, it is designed to be completely closed. The end plate cover (taper shape) has adopted rotating-pressure machining, according with GMP.
Main Parameters
| Model | WJG300 | WJG400 | WJG500 | WJG600 | WJG1000 | WJG 2000 | WJG 3000 | WJG 5000 |
| Volume (L) | 300 | 400 | 500 | 600 | 1000 | 2000 | 3000 | 5000 |
| Vessel Op. Pre. (MPa) | ≤0.2 | |||||||
| Jacket Op. Pre. (MPa) | ≤0.3 | |||||||
| Motor Power (Kw) | 0.55 | 0.55 | 0.75 | 0.75 | 1.1 | 1.5 | 1.5 | 2.5 |
| Stirring Speed (r/m) | 36~53 | |||||||
| Diameter (mm) | 900 | 1000 | 1150 | 1150 | 1400 | 1500 | 1700 | 2000 |
| Heat Exchanging Area (m2) | 2 | 2.4 | 2.7 | 3.1 | 4.5 | 7.5 | 8.6 | 10.4 |
Main Features
1) It adopts stainless steel 316L or 304, internal surface mechanical polishing, external wall adopt 304 full-steel welding structure insulation, external surface adopt mirror or matte treatment.
2) Jacket Type: adopt full jacket, semi-coil jacket, or dimple jacket
3) Insulation: adopt aluminum silicate, polyurethane, pearl wool, or rock wool.
4) Agitation System: adopt top centre-entry agitator or side-entry agitator.
Agitator Type: frame, anchor, paddle, turbine, propeller, etc.
Agitation Speed: 10~120r/min, or frequency speed.
5) Liquid Level Gauge: tubular glass level meter, or ball float type level meter.
6) Equipment Accessories: quick-open manhole, sight glass, inspection light, thermometer, sample nozzle, air breathing apparatus, CIP cleaning system, cleaning ball, liquid inlet/outlet nozzle, spare nozzle, cooling/hot solvent inlet/outlet nozzle
8）Can be customized according to customers requirement and product processing.
The whole reaction equipment can be equipped with condenser, condensate receiver, circulation pump, pipes, etc, according to customer's requirement and technology product processing.
The tank body can be equipped with the CIP automatic rotary spray cleaning ball, thermometer, manhole, pressure gauge, explosion-proof inspection light, sight glass, quick open type feeding inlet and etc, ensuring convenient operation and complying with the GMP standard.
Fabrication Process
Cutting
Plasma Welding
Mechanical Polishing
Assembly
Final Product
Our Service
User Demand Analysis
Once the project is confirmed, the product level, processing technology and consulting group are analyzed according to the actual demands of customers so as to provide suitable engineering plans, form a complete production line and calculate the budget.
Engineering Design
We carry out planning and designs on details of engineering plans through introducing internationally advances design conception to provide valuable project technological plans and ensure effective implementation of all steps.
Product Manufacturing
The approved production drawing is the basis for production and manufacturing. All equipment that is not manufactured on the site shall be indentified by our quality responsible person so as to meet the strict stipulations.
Automatic Control Integration
The installation of the system and the whole automatic project meets the GMP standard and FDA standard. According to our years of experience, the installation and process rules will help simplify the starting and commissioning of equipment.
Trial Running and Training
During the equipment commissioning, our engineers will provide guidance on the site and carry out various tests with respect to all performances of the equipment with customers. Approval will be received from users.
Verification Services
To ensure normal production, we can set up maintenance and servicing plans for a single machine, the whole production line or the whole factory and provide equipment maintenance services and offer fittings according to customer requirements.
Packing & DeliveryDelivery & Transportation
All delivery terms are available: EXW, FOB, CIF, CFR, DAF, DDP, CIP, etc.
Shipped in 45 days after the deposit confirmed.
Packing
Adopt steel frame/plywood/frame/seal boxes to fasten each main component, avoiding movable damage via transportation, and make it easier for clients to unload the cargo.
Payment Terms
T/T, L/C, Western Union, Paypal, Apple Pay, Online Payment, etc.
Here is a brief on us:
Since 1998, with 17 years of experience
3 factories totally covered 40,000+sq.m.
Annually sales $31.5 million, still keeps growing.
30+ R&D, 200+ employees professional service.
Leader of this industry in nationwide
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