The purpose of Main Processes of Manufacturing Rice Bran Oil preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. LD sunflower oil refined machine zhengzhou LD is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.The purpose of Main Processes of Manufacturing Rice Bran Oil flaking is to turn the softened rice bran into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through roll pressure adjustment device. Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, LD sunflower oil refined machine zhengzhou LD improving oil yield greatly.
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Simple in structure and stable in performance;
Additional horizontal grid plate prevents the miscella against flowing back to material cell and thus to ensure good extraction effect;
-ray material level-control ensures consistent feeding, and keeps constant material level in the material vessel to prevent the solvent vapor overflowing outside.
The wet meal is discharged by Material Discharger. Which continuously discharge the wet meal onto the Wet Meal Conveyor. This can not only buffer impacting to conveyor, but avoid meal bridging, un-uniform wet meal discharging and extends service able lift of Wet Meal Conveyor.
Characters with crude oil refineries:
Safety:
1. we using auto welding machine to make the reactor,which can quarrantee the quality of welding seam,avoid cracking and has a long life for about 8 years.
2. professional heating treatment and x-ray detection chamber for welding seam .
3. vacuum system to prevent oil gas be back to reactor causing accident.
4. with professional thermometer , professiona pressure gauge and safety valve.
Environment friendly:
1.dedusting system to prevent gas and dust from coal burning.
2.the exhaust gas will be recycled for heating reactor ,no gas pollution.
3.well sealing on every junction parts to prevent gas leak,no smelly.
Longer life :
Using Q345R special steel plate ,welding seam with auto welding an will get heating treatment and x-ray detection to extend the life of reactor to the most extend, and the life will tens years.
Energy saving:
1. well sealing for heating system ,no gas leak and saving fuel.
2. the exhaust gas will be recycled for reactor heating
Parameters of crude oil refineries :
Steam consumption |
450KG/T oil |
Electric consumption |
28Kwh/T oil |
Phosphoric acid |
2~3 kg/T oil |
Circulating water cooling water yield |
150mó/H |
Bleaching earth consumption |
5~50Kg/T oil |
Waste bleaching earth oil content |
|
Deodorization loss consumption |
â¤0.5% |
Description of crude oil refineries :
(1) The main parts are two neutralizing tank, one bleaching tank and one deodorizing.They are all hanging on the steel strucutre.
(2)It has proper staircase and railing on all the sides of steel structure at the first floor and also on staircase. There are also two filters,one is used after bleaching,one is used after deodorization.
(3) Two oil tanks : raw oil tank and bleached oil tank ,accomodated under the strucutre on the ground floor. Then cooler, thermal oil boiler, two steam generators, vacuum pump, water pumps, oil pumps and refined oil tank are arranged on the ground floor around the steel structure .
(4) 40ft. tower is erected just near the deodourizer and its complete structure is supported from the ground floor and also it is attached with the refinery structure. Berometric condenser is arranged at 40ft. height to create proper vacuum.
(5) All types of pipes are interconnected as per the requirement of the refinery i.e. oil pipes , vacuum pipelines , steam pipelines, water pipelines , thermic fluid pipelines . At all appropriate places, proper valves controll the pipelines.
(6) Neutralizer is provided with thermal oil coil for heating the oil.
(7) Bleacher is provided with double pipe coil. One is for thermal oil and another is for cooling water.
(8) Deodorizer is provided with double pipe coil i.e. in both the coils, thermal oil is circulated. Steam is ejected from the stainless nozzles provided on the steam pipe cross supported at the bottom.
(9) Cooler is provided with double pipe coil. Both for cooling water.
(10) In every parts, temperature gauge is provided. Vacuum gauge is provided on deodorizer, bleacher and cooler.
(11) Neutralizer is open on the top having conical bottom.
(12) Bleacher has dished ends on both the sides. Similarly deodorizer has dished ends on both the sides. Cooler has also dished ends on both the sides.
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Main Processes of Manufacturing Rice Bran Oil Rice Bran is a kind of high oil-containing oilseed. Generally LD sunflower oil refined machine zhengzhou LD is necessary to extract a portion of oil by mechanical pressing previous to subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Shandong Leader Machinery Co.,ltd. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered. Due to high content of residue in crude oil, Main Processes of Manufacturing Rice Bran Oil is necessary to separate oil residue by oil drag conveyor firstly, Shandong Leader Machinery Co.,ltd. crude oil then enters to settling tank for further separation. Collected residue is returned to pressing section while crude oil from settling tank is pumped to LD sunflower oil refined machine zhengzhou LD frame filter or leaf filter for further removing impurities.LD sunflower oil refined machine zhengzhou LD is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to extraction plant.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
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Whatsapp:+86 13064099546
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Contact:Mandy
NOTE:We can specially design the machine according to your production's features.