The purpose of Main Processes of Manufacturing Rice Bran Oil preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. soybean cooking oil prcocessing machine,vegetable oil plant machinery,cooking oil mill equipment is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.The purpose of Main Processes of Manufacturing Rice Bran Oil flaking is to turn the softened rice bran into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through roll pressure adjustment device. Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, soybean cooking oil prcocessing machine,vegetable oil plant machinery,cooking oil mill equipment improving oil yield greatly.
soybean cooking oil prcocessing machine
soybean cooking oil prcocessing machine feature
Safety:
1. we using auto welding machine to make the reactor,which can guarantee the quality of welding seam,avoid cracking and has a long life for about 8 years.
2. professional heating treatment and x-ray detection chamber for welding seam .
3. vacuum system to prevent oil gas be back to reactor causing accident.
4. with professional thermometer , profession pressure gauge and safety valve.
Environment friendly:
1.de-dusting system to prevent gas and dust from coal burning
2.the exhaust gas will be recycled for heating reactor ,no gas pollution
3.well sealing on every junction parts to prevent gas leak,no smelly
Longer life :
Using Q345R special steel plate ,welding seam with auto welding an will get heating treatment and x-ray detection to extend the life of reactor to the most extend, and the life will 8 years
Energy saving:
1. well sealing for heating system ,no gas leak and saving fuel.
2. the exhaust gas will be recycled for reactor heating.
Product Description
The whole process for soya oil processing includes pretreatment, oil solvent extraction machine and oil refinery sections.
1. Craft flow for pretreatment workshop- soybean cooking oil prcocessing machine
soybean cooking oil prcocessing machine -Main Equipments:
1. Magnetic box: Clearing the iron impurity in the soybean. In order to avoid the harmful to the following machines, the iron impurity need be moved first.
2. Cleaning: There are many different imputities in the soybean such as small stone, earth, straw and so on. They are not only broken the machine, but also effect the quality of final oil.
3. Crushing machine: The size of soybean is big, so it must be separated to 6-8 pieces. This will help to extract oil.
4. Flaking roll: The soybean pieces need be make to think cake. At the same time, the cell in the soybean is broken, so the oil is easy to go out.
5. Plate dryer: The water content of the extractor must be about 10%, so the dryer is used to adjust the water content in this step.
2.Craft flow for edible oil extraction workshop- soybean cooking oil prcocessing machine
solvent
âÂÂ
extractor â mixed oil â 1st and 2nd evaporation â stripping tower â crude soybean oil
Wet meal â DTDC toaster â cake
soybean cooking oil prcocessing machine -Main Equipments:
1. Roary extractor: The spray and soak the cake with solvent, so that oil fats can be dissolved in solvent
(form miscella). After this step, wet meal and miscella (mixed oil) are got.
2. 1st evaporator: The miscella (mixed oil) will be sent to 1st evaporator to separate the oil and solvent.About 85% of oil can be separated from the mixed oil in this step.
3. 2nd evaporator: After the separating in the 1st the evaporator, the mixed oil is sent to 2nd evaporator.
By the higher temperature and vacuum, 95% of the oil is get out from the solvent.
4. Stripping tower: This is the lastest step to separate the mixed oil. In this machine, all the oil will be seperated from the solvent.
5. DTDC toaster: The cake from the extractor will enter the DTDC toaster. The solvent in the cake can be moved out. Then the solvent can be recycled. The cake after separating solvent will dried in the toaster. Then you can storage it directly.
6. Condensers: The solvent from evaporate, stripping tower and toaster will recycled by the condenser. Then the running cost will be reduced.
Requirements for extraction cake ,steam ,water. electricity etc:
Moisture of extraction material |
5-8% |
temperature of extraction material |
50-55ðC |
oil content of extraction material |
50-55ðC |
oil content of extraction material |
14-18% |
thickness of extraction cake |
less than 13mm |
powder porosity of extraction material |
less than 15% (30 mesh) |
steam |
more than 0.6Mpa |
solvent |
national standard No. 6 solvent oil |
electric powe |
50HZ 3*380Vñ10% |
Electric lighting |
50HZ 220V ñ10% |
tempreture of supplement water |
less than 25ðC |
Hardness |
less than 10 |
volume of supplement water |
1-2m/t raw material |
temperature of recycle water |
less than 32ðC |
3. soybean cooking oil prcocessing machine -Craft flow for edible oil refining workshop
Crude oil â degumming and deacidificationâ decolorization âÂÂdeodorization â refined oil.
| No. | Section Name |
| 1 | Crude oil degumming section |
|
Add hot water and food grade phosphoric acid to mix with crude peanut oil to finish degumming, mainly removing phospholipids,protein, colloid and trace metal ions. Separate oil sediments from oil with centrifuge, then dehydrate and dry oil. | |
| 2 | Deacidification section |
|
Continuous physical deacidification method and batch chemical deacidification method are the most common deacidification methods for removing FFA. Physical deacidification method. Under high vacuum condition, adopt steam distillation method to carry FFA with steam and remove it. Chemcial refining. Add alkali to neutralize free fatty acid to form soap-stock , sedimentary soap-stock will be separated from oil.
| |
| 3 | Bleaching section |
|
Mix active bleaching clay with oil under vacuum condition for adsorption bleaching, and use leaf filter to remove waste bleaching clay. | |
| 4 | Deodorization section |
|
Under high temperature and high vacuum condition,utilize water vapour distillation to remove odor of oil. | |
Pictures of soybean cooking oil prcocessing machine:
Packaging & Shipping 
Company Information
Customer visit:
If you are interested in our soybean cooking oil prcocessing machine ,please kindly contact us with your required daily capacity, treated quantity, raw material and related data, then we would suggest suitable production line and make flowchart for you as your requirement.
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place.
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.
Main Processes of Manufacturing Rice Bran Oil Rice Bran is a kind of high oil-containing oilseed. Generally soybean cooking oil prcocessing machine,vegetable oil plant machinery,cooking oil mill equipment is necessary to extract a portion of oil by mechanical pressing previous to subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Shandong Leader Machinery Co.,ltd. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered. Due to high content of residue in crude oil, Main Processes of Manufacturing Rice Bran Oil is necessary to separate oil residue by oil drag conveyor firstly, Shandong Leader Machinery Co.,ltd. crude oil then enters to settling tank for further separation. Collected residue is returned to pressing section while crude oil from settling tank is pumped to soybean cooking oil prcocessing machine,vegetable oil plant machinery,cooking oil mill equipment frame filter or leaf filter for further removing impurities.soybean cooking oil prcocessing machine,vegetable oil plant machinery,cooking oil mill equipment is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to extraction plant.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.