The purpose of Main Processes of Manufacturing Rice Bran Oil preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. Palm fresh bunch press production line machine,Palm oil mill plant,FFB production line equipment is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.The purpose of Main Processes of Manufacturing Rice Bran Oil flaking is to turn the softened rice bran into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through roll pressure adjustment device. Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, Palm fresh bunch press production line machine,Palm oil mill plant,FFB production line equipment improving oil yield greatly.
Palm fresh bunch press production line machine,Palm oil mill plant,FFB production line equipment
Our company has more than 30 years experience in oil and grain machine manufacturing technique.
Palm Fruit Oil:
Palm tree grows in Southeast Asia, Africa, south pacific, and some tropical area in South America. It originated in Africa, was introduced to Southeast Asia in the early 19th century. The wild and half wild palm tree in Africa called dura, and the by breeding, develop a kind named tenera with high oil yield and thin shell. From the 60s last century, almost all the Commercialized palm tree is tenera. Palm fruit can be harvested throughout the year.
Palm Fruit Process:
FFB reception stationâ Sterilization station â Threshing station â Digesting stationâÂÂPressing stationâÂÂCrude palm oil(CPO)
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Nut dryingâ Kernel crushing â Kernel&Fiber separation âÂÂCrushing âÂÂPalm cake
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Nut oil pressing âÂÂFilterationâÂÂCrude palm kernel oil(CKO)
Palm oil mill----Reception station
Palm fruit oil mill Reception is used for loading the Fresh fruit bunch (FFB) to the palm fruit cage. Adopt hydraulic control system. as our experience, some palm oil pant use concrete structure, but itâÂÂs not good for cleaning. Now we adopt steel material, fence structure. Some impurity will drop down to a conveyor, impurity will conveyed to outside. Easy for cleaning.
Palm oil mill ----Vertical Sterilizer
FFB transported by scraper conveyer fall into sterilizing tank, make FFB soft,get more oil yield. sterilizing time 90~120mins, temperature 130~145âÂÂ.Sterilizer can be design as ownerâÂÂs requirement.horizontal sterilizer or vertical sterilizer for our customer.
Palm oil mill----Horizontal Sterilizer
For big scale palm oil mill, we adopt horizontal sterilizer, can produce continued increase the effective.
Sterilizing station adopt high quality material, have characteristics of long time life , Low failure rate, easy maintain, etc.
Palm oil mill ----Thresher Station
Palm fruit thresher in palm oil plant is used for separate empty fruit bunch and palm fruit.According the palm oil mill capacity we can design the thresher capacity, usually we have a spare one, in case one of them not work. Empty fruit bunch from thresher will be conveyed to outside, can be used as fertilizer in palm fruit plantation. Sterilized palm fruit will be convey to next station.In the threshing station, we adopt stell structure, easy clean, easy operate, easy maintain.
Palm oil mill ----Press Station
Pressing station in palm oil plant is include digestor and oil presser.
Sterilized palm fruit from thresher conveyed to digestor. There are blades in digestor, blades will be rolling by motor which is on the top of digestor. Palm fruit peel can be crushed by blades, besides we will fill the steam in digestor for heating. Palm fruit pulp cell can be destroyed under the high temperature condition, after that we can get higher oil yield.
Palm oil mill ----Screening filter
Clarification in the palm oil station. For crude oil clean, we use screening filter and Decanter Centrifuge to remove the impurity in the crude oil. After process the impurity in the oil can get storage standard
Palm oil mill malaysia---Decanter Centrifuge
Clarification in the palm oil station. For crude oil clean, we use screening filter and Decanter Centrifuge to remove the impurity in the crude oil. After process the impurity in the oil can get storage standard
Our Company:
LD GROUP:
Zhengzhou LDâÂÂE Grain And Oil Machinery Co.,Ltd. Is specialized in researching and developing in palm fruit oil plant, palm oil refinery plant, layout design and equipment design, we can also provide strong technical support. With our development in palm oil process field, our company can offer advanced technology and our market expand to Malaysia and Indonesia and Africa, Our company can offer turn-key project, old palm oil mill update or reconstruction, we can offer abroad engineering service.
LD Main Business:
1. 1TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
2. 2TPH-10TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
3. 15TPH-30TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
4. 40TPH-80TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
5. 5TPD-500TPD Palm oil refinery project production;
6. 5TPD-500TPD Palm oil fractionation project production;
7. Equipment spare part supply;
8. Project design and technology support.
The processing technology parameter:
Capacity : |
3TPH |
Oil extraction rates : |
22~23% |
Oil content in FFB : |
âÂÂ¥24% |
Kernel content in FFB: |
6.5% |
Shell content in FFB : |
âÂÂ¥6~7% |
Fiber content in FFB : |
12~15% |
Empty bunch content in FFB: |
23% |
Press cake proportion in FFB: |
24 % |
Oil content in empty bunch: |
5 % |
Moisture in empty bunch : |
63 % |
Solid phase in empty bunch: |
32% |
Oil content in press cake: |
6 % |
Water content in press cake : |
40 % |
Solid phase in press cake : |
54 % |
Oil content in nut: |
0.08% |
Oil content in wet meter heavy phase |
1% |
Oil content on meter solid: |
3.5% |
Oil content in final effluent: |
0.6% |
Fruit in empty bunch: |
0.05% |
Water in palm kernel |
â¤7% |
Kernel in empty bunches: |
0.05% |
Kernel content in cyclone fiber: |
0.15% |
Kernel content in LTDS: |
0.15% |
Kernel content in dry shell: |
2% |
Kernel content in wet shell: |
2.5% |
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The certifications:
Our customers and Delivery
Pls contact me without hesitation if you have any questions and requirements.
Why choose ZHENGZHOU LD GRAIN&OIL MACHINERY CO.LTD?
1.Our company has been set up since 1982, It has been awarded the "The quality-star enterprise of China"
2.Our factoru is also a group enterprise integrating scientific research, manufacturing, sales as one.
3.We have cooperated with Research Institute of Machine Design Company and Henan, Henan University of Technology (formerly the Zhengzhou Grain College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.
4.We have more than 200 employees ,among them ,there are 20 engineering technical personnel who hold intermediate and senior professional titles, and two highly reputed professors.
5.We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh, Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit our demo machines in different countries.
What can we supply to our customers?
1.Oil seed press:6YY Korea hydraulic sesame oil press, 6YL screw oil press and 6YT-5T oil press unit.
2.Small top-grade cooking oil press unit, 1t-5t treated daily
3.Oil seed pretreatment: prepress unit, 10t-2000t treated daily
4.Oil seed extraction: 5t-1000t cake treated daily, adopting solvent(hexane) extraction.
5.Top-grade cooking oil and salad oil press unit, 5t-500t treated daily
6.First class oil refining unit: 5t-1000t crude oil treated daily
My contact details:
Main Processes of Manufacturing Rice Bran Oil Rice Bran is a kind of high oil-containing oilseed. Generally Palm fresh bunch press production line machine,Palm oil mill plant,FFB production line equipment is necessary to extract a portion of oil by mechanical pressing previous to subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Shandong Leader Machinery Co.,ltd. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered. Due to high content of residue in crude oil, Main Processes of Manufacturing Rice Bran Oil is necessary to separate oil residue by oil drag conveyor firstly, Shandong Leader Machinery Co.,ltd. crude oil then enters to settling tank for further separation. Collected residue is returned to pressing section while crude oil from settling tank is pumped to Palm fresh bunch press production line machine,Palm oil mill plant,FFB production line equipment frame filter or leaf filter for further removing impurities.Palm fresh bunch press production line machine,Palm oil mill plant,FFB production line equipment is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to extraction plant.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.