The purpose of Main Processes of Manufacturing Rice Bran Oil preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. Continuous type crude flexseed oil refinery equipment with competive price is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.The purpose of Main Processes of Manufacturing Rice Bran Oil flaking is to turn the softened rice bran into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through roll pressure adjustment device. Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, Continuous type crude flexseed oil refinery equipment with competive price improving oil yield greatly.
Continuous type crude flexseed oil refinery equipment with competive price
Flowchart:
Main Processes :
(1)Degumming process
The purpose of degumming is to remove the phospholipid, sugar, protein, trace mental,
and some other impurities, which have bad effect on the stability of the oil. First, the oil
should be heated to 90-105ðC, then put some phosphoric into it and stir. It mainly transfer
the phospholipid to that can be compatible with water. Then add some salt water to gather
the impurities, which subside to the bottom and be discharged.
Deacidification:Add some certain quantity of alkali to neutralize the free fatty acids. During this process, some soapstock will be produced.The soapstock will be separated from the oil after using
the centrifugal machine.
(2)Decolorization
Mix the oil with activated clay in the oil soil mixing tank, and 1 ton oil needs 5kg clay. Then
stir it 10 minutes at 10ðC. Next, pump the mixed oil into the decolorization tower. It use
steam to heat the mixed oil at 100ðC, and the process lasts 30-40 minutes.
Filter:The filter capacity can reach 200meshes. First, we use the filter to remove the clay in the oil,
then use the bad filter to purify the oil again. The diameter of the filtering can reach 5üm.
(3)Deodorization
The main purpose of deordorization tower is to remove fatty acid and some odor material.
The principle of the deordorization is to use the high temperature and vacuum to remove
the odor. The fatty acid and odor will be stalled in the storage tank.
(4)Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability
into the pretreatment, extraction, refining and fractionation in large oil plants. For its application
in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person
only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Advantage:
1.By combining several years' practical experience, adopting a kind of unique deguming technology, extending the phosphoric acid and oil reaction time and adding specific additives, our equipment
can remove phospholipids in oil to the maximum.
2.The new carclazyte automatic quantitative system can produce more reliable oil of good quality, with less investment for the full vacuum closed refining technology.
3.We can design the optimum refining scheme according to different oils and different requirements for products.
Energy cosumption:
Steam consumption |
⤠300Kg/T oil |
Bleaching earth |
1-3Kg/T oil |
Power consumption |
⤠22KWH/T oil |
Fuel consumption |
10-20Kg/T oil |
Oil content in waste white clay |
⤠23% |
Phosphoric consumption |
0.5-1Kg/T oil |
Soft water consumption |
⤠160Kg/H |
Customer visitation to our factory:
1.Ensure to timely provide complete sets of equipment and accessories.
2.Ensure that one-time installation debugging acceptance.
3.To provide high quality material with preferential price.
4.Priority to provide customer our new craftworks and products.
5.Free training technological operator to ensure the trained staff can operation
independently.
6.In the installation process,we will appoint a installation supervision staff on the spot.
7.we will offer an experienced project manager, organize a good installation team for
the work of field installation debugging.
8.After the equipment field assembly and installation, we will be also responsible for the
single equipment debugging, online debugging and Feeding trial operation, to ensure
that equipments can normal operate in full load conditions.
Main Processes of Manufacturing Rice Bran Oil Rice Bran is a kind of high oil-containing oilseed. Generally Continuous type crude flexseed oil refinery equipment with competive price is necessary to extract a portion of oil by mechanical pressing previous to subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Shandong Leader Machinery Co.,ltd. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered. Due to high content of residue in crude oil, Main Processes of Manufacturing Rice Bran Oil is necessary to separate oil residue by oil drag conveyor firstly, Shandong Leader Machinery Co.,ltd. crude oil then enters to settling tank for further separation. Collected residue is returned to pressing section while crude oil from settling tank is pumped to Continuous type crude flexseed oil refinery equipment with competive price frame filter or leaf filter for further removing impurities.Continuous type crude flexseed oil refinery equipment with competive price is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to extraction plant.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.