The purpose of Main Processes of Manufacturing Rice Bran Oil preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.The purpose of Main Processes of Manufacturing Rice Bran Oil flaking is to turn the softened rice bran into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through roll pressure adjustment device. Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine improving oil yield greatly.
Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine
Simple introduntion:
The unit is suitable for refining various animal and plant oils,T he gross oil processed to finished goods through alkali refining, degluing, oxygenation, decoloring and deodorization, the quality may reach Class II of national standard
(former high grade cooking oil).The equipment has many advantages such as lower investment, faster return,
compact structure and good appearance.
Process Flowchart about Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine
Material embryosâÂÂExtractionâÂÂWet mealâÂÂEvaporationâÂÂCoolingâÂÂProduct meal packing
âÂÂ
Mixed oilâÂÂFilterâÂÂNegative pressure evaporation â Crude oil
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Solvent recovery
Main process about Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine
Towline Extractor:
1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.
4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.
5) Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.
Wet Meal Desolventizing Process
1. Desolventizer toaster advantages:
a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
2. Negative pressure evaporation process
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
3. Vacuum Evaporation Advantages:
a) Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.
b) Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.
c) Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solvent.
4. Solvent condensation & recovery process
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the energy saver from the shell of the
first evaporator. In energy saver, noncondensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save energy. Noncondensable gas from energy saver enters desolventizing condenser, in which a great deal of gas is condensed, and the tail gas is discharged into the final condenser. The solvent gas from the extractor enters extraction condenser, and the noncondensable tail gas enters the final condenser. For the free gas in final condenser, diversion box, holding tank, underground solvent library and miscella tank, cool them with low temperatured cold water
to recycle most of solvent gas. The tail gas with little solvent goes to paraffin recovery process.
Any questions ,pls contact me without heistation .
Main Processes of Manufacturing Rice Bran Oil Rice Bran is a kind of high oil-containing oilseed. Generally Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine is necessary to extract a portion of oil by mechanical pressing previous to subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Shandong Leader Machinery Co.,ltd. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered. Due to high content of residue in crude oil, Main Processes of Manufacturing Rice Bran Oil is necessary to separate oil residue by oil drag conveyor firstly, Shandong Leader Machinery Co.,ltd. crude oil then enters to settling tank for further separation. Collected residue is returned to pressing section while crude oil from settling tank is pumped to Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine frame filter or leaf filter for further removing impurities.Palm kernel solvent extraction production line machine,oil extraction equipment workshop,CKO production line extraction machine is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to extraction plant.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
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Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.