The purpose of Main Processes of Manufacturing Rice Bran Oil preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.The purpose of Main Processes of Manufacturing Rice Bran Oil flaking is to turn the softened rice bran into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through roll pressure adjustment device. Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory improving oil yield greatly.
soybean oil refining process production line,soybean oil refinery
machine line,soybean oil refining equipment factory
Company Profile:Our company has more than 30 years experience in grain and oil machine manufacturing technique.
1. Introduction of soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory
It adopts advanced plane turning screen and stone separator to clean oil plant, and then crash, flake, cook, mill and filter them. It has advanced techniques and igh automatization level.
2. Process of soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory
Crude oil â Degumming & dephosphorization â Deacidification â Drying â Decolorization â Deodorization â Defatting â Finished oil.
3. Main Process of soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory
a. Neutralization:
the crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90âÂÂ) suitable for centrifugal separation to remove the phospholipids, FFA and other impurities in the crude oil. Then the oil goes to the washing process.
b. Washing:
there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 â higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. The re-mixed oil and water in the mixer is heated to 90-95â by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station.
c. Vacuum drying stage:
there is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90â should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump.
d. Continuous Refining Decoloring Process:
The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110âÂÂ), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by non-powered steam. The decolored oil enters into the two alternate leaf filters to be filtered. Then the filtered oil enters the decolored oil storage tank through the security filter. The decolored oil storage tank is designed as the vacuum tank with the nozzle inside, so as to prevent the decolored oil contacting with the air and influencing its peroxide value and color reversion.
e. Continuous Refining Deodorizing Process:
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260âÂÂ) and
then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85â through
the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50â and store it. Such volatiles as FFA from the deodorizing system are separated by the packing catcher, and the separated liquid is FFA at low temperature (60-75âÂÂ). When the liquid level in the temporary tank is too high,the
oil will be sent to the FFA storage tank.
3. Technical parameters of soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory
Consumption |
Solid alkali |
⤠1.1 kg/acid value÷t oil |
Bleaching earth |
⤠10~40 kg/toil |
|
Phosphoric acid(85%) |
⤠0.5~2 kg/t oil |
|
Water consumption |
⤠0.5 t/t oil |
|
Electricity consumption |
⤠30 kw÷h/t oil |
|
Steam consumption |
⤠400 kg/t oil |
|
Refining loss |
Degumming loss |
⤠gum content%ÃÂ1.2 |
Bleaching loss |
⤠bleaching earth quantity%ÃÂ0.3 |
|
Deacidification loss |
⤠AV%ÃÂ0.65 |
|
Wax paste oil content |
⤠65% |
4. Certification:
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6. Shipping:
If you have any question and requirement,pls contact me without hesitation.We will do our LD.
Main Processes of Manufacturing Rice Bran Oil Rice Bran is a kind of high oil-containing oilseed. Generally soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory is necessary to extract a portion of oil by mechanical pressing previous to subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Shandong Leader Machinery Co.,ltd. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered. Due to high content of residue in crude oil, Main Processes of Manufacturing Rice Bran Oil is necessary to separate oil residue by oil drag conveyor firstly, Shandong Leader Machinery Co.,ltd. crude oil then enters to settling tank for further separation. Collected residue is returned to pressing section while crude oil from settling tank is pumped to soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory frame filter or leaf filter for further removing impurities.soybean oil refining process production line,soybean oil refinery machine line,soybean oil refining equipment factory is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to extraction plant.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
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Whatsapp:+86 13064099546
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Contact:Mandy
NOTE:We can specially design the machine according to your production's features.