flexseed oil extracter machine for highly nutrient cooking oil by 35years manufacturer

The purpose of Main Processes of Manufacturing Rice Bran Oil preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. flexseed oil extracter machine for highly nutrient cooking oil by 35years manufacturer is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.The purpose of Main Processes of Manufacturing Rice Bran Oil flaking is to turn the softened rice bran into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through roll pressure adjustment device. Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, flexseed oil extracter machine for highly nutrient cooking oil by 35years manufacturer improving oil yield greatly.

Flexseed Oil Solvent Extraction

Rotocel Extraction

Process Features of LD Rotocel Extraction:

1.Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;

2.The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;

3.The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.

4.The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity.

5.The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.

6.Specially suitable for the extraction of various pre-pressed meals.

Main Economic and Technical Parameters of Rotocel Extractor (take 300T soybean extraction as an example)

Palm Oil Solvent Extraction

Towline Extractor
Towline Extractor Advantages:

1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.

2) Immersion area appears in each lattice, which can help achieve better immersion effect.

3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.

4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.

5) Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.

Main Economic and Technical Parameters of Towline Extractor (take 500T/D as an example)

Palm Oil Solvent Extraction

Wet Meal Desolventizing Process

Desolventizer toaster advantages:

a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.

b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.

c) It can better regulate the color, flavor and taste of the meal.

d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.

Negative pressure evaporation process

The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.

Vacuum Evaporation Advantages:

a) Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.

b) Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.

c) Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solvent.

Solvent condensation & recovery process

Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the energy saver from the shell of the first evaporator. In energy saver, noncondensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save energy. Noncondensable gas from energy saver enters desolventizing condenser, in which a great deal of gas is condensed, and the tail gas is discharged into the final condenser. The solvent gas from the extractor enters extraction condenser, and the noncondensable tail gas enters the final condenser. For the free gas in final condenser, diversion box, holding tank, underground solvent library and miscella tank, cool them with low temperatured cold water to recycle most of solvent gas. The tail gas with little solvent goes to paraffin recovery process.

Main Processes of Manufacturing Rice Bran Oil Rice Bran is a kind of high oil-containing oilseed. Generally flexseed oil extracter machine for highly nutrient cooking oil by 35years manufacturer is necessary to extract a portion of oil by mechanical pressing previous to subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Shandong Leader Machinery Co.,ltd. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered. Due to high content of residue in crude oil, Main Processes of Manufacturing Rice Bran Oil is necessary to separate oil residue by oil drag conveyor firstly, Shandong Leader Machinery Co.,ltd. crude oil then enters to settling tank for further separation. Collected residue is returned to pressing section while crude oil from settling tank is pumped to flexseed oil extracter machine for highly nutrient cooking oil by 35years manufacturer frame filter or leaf filter for further removing impurities.flexseed oil extracter machine for highly nutrient cooking oil by 35years manufacturer is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to extraction plant.

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Contact:Mandy

NOTE:We can specially design the machine according to your production's features.