Upto the beginning of the 20th Century, the main use of castor was to extract castor oil to use it in the machine manufacturing, mainly as a purgative. Now the bulk of crop is utilized in industry. It is water resistant and is used for waiting fabrics and their protective coverings. It is used in the manufacture of high - grade lubricants, soap and printing inks, on textile dying and for preserving leather. The dehydrated oil is an excellent drying agent which compares favourably with tung oil and is used in paints and varnishes. The hydrogenated oil is used in the manufacture of waxes, plastics, carbon paper, candles and crayons. They are also used for plastics, ointments and cosmetics.Shandong Leader Machinery Co.,ltd. are one of the leading company in small scale oil production line. malaysia 100TPD crude palm kernel oil bleaching refinery for CPKO project deals principle in oil processing plant for both lage scale as well as small scale oil production line.
Product DescriptionPalm palm kernel crude oil equipment industry manufacturers edible oil processing plant palm oil machine
First. Why choose Shandong Leader Machinery Co.,Ltd. ?
1.> Our company has been set up since 1984, It has been awarded the "The quality-star enterprise of China", we have more than 30-years history in the manufacturing of grain and oil machinery.
2.> Our factory is also a group enterprise integrating scientific research, manufacturing, sales as on
3.> We have cooperated with Research Institute of Machine Design Company of Shandong, Shandong University of Technology (formerly the Zhengzhou Grain College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.
4.> We have more than 200 employees ,among them ,there are 20 engineering technical personnel who hold intermediate and senior professional titles, and two highly reputed professors.
5.> We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh, Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit our demo machines in different countries.
Second. What can we supply to our customers?
1.> 1TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
2.> 2TPH-10TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
3.> 15TPH-30TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
4.> 40TPH-80TPH Palm fresh fruit bunch(FFB) Press project equipment manufacture,installation and Turnkey project;
5.> 5TPD-500TPD Palm oil refinery project production;
6.> 5TPD-500TPD Palm oil fractionation project production;
7.> Equipment spare part supply;
8.> Project design and technology support.
Palm Fruit Oil -- complete set palm oil mill
Palm tree grows in Southeast Asia, Africa, south pacific, and some tropical area in South America. It originated in Africa, was introduced to Southeast Asia in the early 19th century. The wild and half wild palm tree in Africa called dura, and the by breeding, develop a kind named tenera with high oil yield and thin shell. From the 60s last century, almost all the Commercialized palm tree is tenera. Palm fruit can be harvested throughout the year.
Palm Fruit Process -- complete set palm oil mill
FFB reception station→ Sterilization station → Threshing station → Digesting station→Pressing station→Crude palm oil(CPO)
↓ Nut drying← Kernel crushing ← Kernel&Fiber separation ←Crushing ←Palm cake
↓
Nut oil pressing →Filteration→Crude palm kernel oil(CKO)
1st. Step Reception station -- complete set palm oil mill
Palm fruit oil mill Reception is used for loading the Fresh fruit bunch (FFB) to the palm fruit cage. Adopt hydraulic control system. as our experience, some palm oil pant use concrete structure, but it’s not good for cleaning. Now we adopt steel material, fence structure. Some impurity will drop down to a conveyor, impurity will conveyed to outside. Easy for cleaning.Fresh palm fruit bunch will be loaded on a slope. Under the slope, there are some cages to receive the palm fruits.
2nd.Step Sterilizer -- complete set palm oil mill
FFB transported by scraper conveyer fall into sterilizing tank, make FFB soft,get more oil yield. sterilizing time 90~120mins, temperature 130~145℃.Sterilizer can be design as owner’s requirement.horizontal sterilizer or vertical sterilizer for our customer.
Fresh palm fruits bunch are airtight sterilized in sterilizer. The purpose to prevent enzymes broken down, avoiding FFA content in oil further increase.
For big scale palm oil mill, we adopt horizontal sterilizer, can produce continued increase the effective.
Sterilizing station adopt high quality material, have characteristics of long time life , Low failure rate, easy maintain, etc.
3rd Step Thresher Station -- complete set palm oil mill
Palm fruit thresher in palm oil plant is used for separate empty fruit bunch and palm fruit.According the palm oil mill capacity we can design the thresher capacity, usually we have a spare one, in case one of them not work. Empty fruit bunch from thresher will be conveyed to outside, can be used as fertilizer in palm fruit plantation. Sterilized palm fruit will be convey to next station.In the threshing station, we adopt stell structure, easy clean, easy operate, easy maintain.
4th Step Oil Press Station -- complete set palm oil mill
Pressing station in palm oil plant is include digestor and oil presser.
Sterilized palm fruit from thresher conveyed to digestor. There are blades in digestor, blades will be rolling by motor which is on the top of digestor. Palm fruit peel can be crushed by blades, besides we will fill the steam in digestor for heating. Palm fruit pulp cell can be destroyed under the high temperature condition, after that we can get higher oil yield.
5th Step Screening filter -- complete set palm oil mill
Clarification in the palm oil station. For crude oil cleaning, we use screening filter and Decanter Centrifuge to remove the impurity in the crude oil. After process the impurity in the oil can get storage standard
6th Step Decanter Centrifuge -- complete set palm oil mill
Clarification in the palm oil station. For crude oil clean, we use screening filter and Decanter Centrifuge to remove the impurity in the crude oil. After process the impurity in the oil can get storage standard.
Technology Parameter -- complete set palm oil mill
| Oil content in FFB : | ≥24% | Oil extraction rates : | 22~23% |
| Shell content in FFB : | ≥6~7% | Kernel content in FFB: | 6.5% |
| Empty bunch content in FFB: | 23% | Fiber content in FFB : | 12~15% |
| Oil content in empty bunch: | 5 % | Press cake proportion in FFB: | 24 % |
| Solid phase in empty bunch: | 32% | Moisture in empty bunch : | 63 % |
| Water content in press cake : | 40 % | Oil content in press cake: | 6 % |
| Oil content in nut: | 0.08% | Solid phase in press cake : | 54 % |
| Oil content on meter solid: | 3.5% | Oil content in wet meter heavy phase | 1% |
| Fruit in empty bunch: | 0.05% | Oil content in final effluent: | 0.6% |
| Kernel in empty bunches: | 0.05% | Water in palm kernel | ≤7% |
| Kernel content in LTDS: | 0.15% | Kernel content in cyclone fiber: | 0.15% |
| Kernel content in wet shell: | 2.5% | Kernel content in dry shell: | 2% |
II part. What is the section of palm oil refinery & fractionation workshops?
1.Degumming of palm cake oil solvent extractor equipment
This is the most important section of hydrate de-gumming, manage the adding water (there is a little P-acid in the water) amount, temperature and add water speed, usually water adding amount is about 3 times of phospholipid content, that is 3-10% oil weight, water temp needs to be higher than oil temp.
2.Deacidification of palm cake oil solvent extractor equipment
This part adopt alkali refining method, that is use alkalis like (NaOH) to neutral the free fatty acid in oil, during this process it will produce soapstock , then separated from the oil by setting several hours. NAOH solution, not only neutral free fatty acid, also can act with other matters like protein, mucus, phospholipid, pigment. After settling, release the soapstock from the tank bottom. Adding hot water to rinse, remove off the leftover lye , soap and some unhydrated phospholipid in the oil. Finally pumping out soapstock from the tank bottom
3.Decolorization of palm cake oil solvent extractor equipment
In normal situation , there is pigment in the crude oil , we need to using the active clay to absorb the pigment away , after 20 mins , we use the vibrating filter to filter the waste clay away . If you want to get light color oil , you need to add more active clay . That is mean , the customer can accord to his requirement to control the oil color. This process is carried out under the vacuum condition.
4.Fractionation of palm cake oil solvent extractor equipment
Palm oil fractionation and production technology developed by our company is one advanced technology, full computer automatic cooperation, lower investment cost, high liquid oil yield, high solid fat purity and high benefit.
Certifications
Detailed ImagesProject Image 2
Name: Vegetable Oil Refining Plant
Brand: Beiside
Original: China
Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.
Project Image 3
Name: Vegetable Oil Refining Plant
Brand: Beiside
Original: China
Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.
Project Image 4
Name: Vegetable Oil Refining Plant
Brand: Beiside
Original:China
Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
After-Sales Service
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
Packing & Delivery
| Packaging | |
| Size | 123 (L) * 456 (W) * 789 (D) |
| Weight | 1.2 T |
| Packaging Details |
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
| Packaging | |
| Size | 123 (L) * 456 (W) * 789 (D) |
| Weight | 1.2 T |
| Packaging Details |
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
Refinning Plant
91.8% Response Rate
200 Screw Oil Presser with Cooker
91.8% Response Rate
Vibrating Oil Filtering Machine
91.8% Response Rate
For Increasing demand of improving Palm kernel crude oil equipment industry manufacturers edible oil processing plant palm oil machine oil quality from the oil shop, Shandong Leader Machinery Co.,ltd. has developed this refining plant, it can realise the malaysia 100TPD crude palm kernel oil bleaching refinery for CPKO project Degumming,deacidification,decolorization,Dehydration, oil after refining plant can reach National Level 2 standard, it has be welcomed by clients all over the world. Features: 1. 304/316 SUS 2. Multi-functional, Degumming,deacidification,decolorization,Dehydration 3. Smart control, no leakage and overload. 4. Oil can reach national standard(LEVEL 2), it can be sold in supermarket.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.