Edible oil refining 2016 hot selling 30TPD sunflower oil dewaxing equipment includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of vegetable/edible oil processing, one is physical refining and the other is chemical refining. However, no matter what kinds of reining methods Small Coconut Oil Mill Machinery, Shandong Leader Machinery Co.,ltd. are all done with the help of various oil processing equipment and machinery, and are used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of Edible Oil Refining: Small Coconut Oil Mill Machinery Crude Oil Degumming: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.Neutralization: In this step free fatty acids are neutralized by using sodium hydroxide and convert them into soap. Additional impurities are also removed by adsorption on soap.Bleaching: During bleaching, unwanted pigments are adsorbed physically and oil will become much clearer.Deodorization: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.Dewaxing (necessary for cold areas)Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these Shandong Leader Machinery Co.,ltd. impurities are not removed, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so this process is necessary in extremely cold areas.
2016 hot selling 100TPD sunflower oil dewaxing equipment
I. Process Introduction
Oil press process:Pre-press machine is continuous screw press machine which is suitable to the plant oil materials which has high oil content.The instruction of the cake is loose and easy to make the solvent permeate ,the oil content of cake and moisture used for solvent extraction.
II.Towline Extractor Advantages:
1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.
4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.
5) Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.
III. Hydration Degumming & Alkali Refining Deacidification Process
Neutralization: the crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90℃) suitable for centrifugal separation to remove the phospholipids, FFA and other impurities in the crude oil. Then the oil goes to the washing process.
Customers
1. Shandong Qi’e and oil machinery company is the manufacturer, the equipment is cost-effective.
I visit the Qi’e factory many times before I buy their machine, they have a big factory, they can produce the pre-treatment equipment, solvent extraction equipment and refining equipment independently. Because they are manufacturer, the price is reasonable. I belive we will have a new cooperation in the near future.
2. Shandong Qi’e and oil machinery company’s have good technology team and service team.
My factory has just completed construction. Their engineers have a wealth of experience in installation. They guide installation during installation time and very responsible. After we finish the installation, they were debugged. The quality of finished oil is very good. I think they are best manufacturer.
Our Services
Pre-sale |
System evaluation: 1. Project basic situaction Solution: 1. The investment budget 2. Site measurement 3. Technical discussion Product selection: 1.Factory inspection 2. Site measurement 3. Technical discussion 4. Supply professional drawing and lists Win-win cooperation: 1. Sign the contract 2. Wstablish mutual benefit, strategic cooperative partnership. |
In-sale |
Design evaluation: 1. Detailed technical assessment, arrangement 2. Design of process and equipment layout Procurement: Strictly inspection, optimized selection. Installation: 1. Quality and quantity guaranteed 2. Completion of hand over Acceptance: 1. Acceptance test 2. Accepted deliverables Technical traning: 1.On-site installation and products training 2. Operation skills training 3.Maintenance training 4. Centralized technical training |
After-sale |
Technical service: Long time technical service Accessories supplying: Supplying spare parts with cost Complaint handling: 12-24 hours response mechanism Client Review: 1. Call-back 2. Regular return visit. |
Shandong Leader Machinery Co.,ltd. is a large-sized joint-equity enterprise which specialize in producing edible oil mechanical equipment and it is also a group enterprise integrating scientific research, manufacturing, sales as one. Research Institute of Machine Design Company and Shandong, Shandong University of Technology (formerly Shandong Qi'e &Oil Machinery Co.,Ltd is a large-sized joint-equity enterprise which specialize in producing edible oil mechanical equipment and it is also a group enterprise integrating scientific research, manufacturing, sales as one. Research Institute of Machine Design Company and Shandong, Shandong University of Technology (formerly the Shandong College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.
Certifications
IV. Any question, pls contact with Ms. Amander
The purpose of Neutralizing Vegetable Oils Small Coconut Oil Mill Machinery is to remove Free-Fatty Acids (FFAs). Traditionally, FFAs are treated with caustic soda (NaOH). The reaction produces Soaps which are separated from the oil. Because 2016 hot selling 30TPD sunflower oil dewaxing equipment trace amounts of soaps remain in the oil, the oil is either washed with water or treated with Silica.Shandong Leader Machinery Co.,ltd. Some processors prefer not to perform caustic neutralizing. Instead, they prefer Physical Refining in which the FFAs are evaporated from the oil under high temperature and vacuum. This 2016 hot selling 30TPD sunflower oil dewaxing equipment process can be combined with deodorization step described under FFA stripping.Physical Refining process 2016 hot selling 30TPD sunflower oil dewaxing equipment is preferred because (a) it does not produce soaps; (b) it recovers fatty acids that provide better cost recovery; (c) there is smaller yield loss compared to caustic refining—especially for oils with higher FFAs; and (d) it is a chemical-free process.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.