Edible oil refining Top popular oil extraction equipment for rice bran oil manufacturing process includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of vegetable/edible oil processing, one is physical refining and the other is chemical refining. However, no matter what kinds of reining methods Small Coconut Oil Mill Machinery, Shandong Leader Machinery Co.,ltd. are all done with the help of various oil processing equipment and machinery, and are used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of Edible Oil Refining: Small Coconut Oil Mill Machinery Crude Oil Degumming: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.Neutralization: In this step free fatty acids are neutralized by using sodium hydroxide and convert them into soap. Additional impurities are also removed by adsorption on soap.Bleaching: During bleaching, unwanted pigments are adsorbed physically and oil will become much clearer.Deodorization: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.Dewaxing (necessary for cold areas)Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these Shandong Leader Machinery Co.,ltd. impurities are not removed, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so this process is necessary in extremely cold areas.
The peanut, soybean, sesame, rapeseed, sunflowerseed, corn and rice bran oil press machine
6YL series spiral oil press is mainly composed of 7 major parts of screw axis, press cage, feed mechanism, cake yielding mechanism. transmission system, electric control part and vacuum filter part. All the parts are assembled on the frame and screwed as a whole.
The Main Features Of Rice Bran Oil Production Line Equipment
a.Simple design , easy to operate , wide suitability.
b.Continuous operation, high productivity.
c.High oil product ratio.
Rice bran oil extraction machine introduction:
(1) Function: Extraction system is an oil extraction through soaking or spraying pre-pressed cake by a certain organic solvent. The principle of this part is the different solubility of solvent.
(2) Use range: Solvent extraction fits for pre-press extraction of high-oil-content materials and direct once time extraction of low-oil-content materials.
(3) Main parts: The extraction machine series includes rotary extractor, toaster, 1st evaporator, 2nd evaporator, stripping tower, condenser, etc.
Rice bran oil extraction machine main parts:
(1) Solvent pumps: continuously spray solvent to the rotary-type extractor
(2).Rotary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be dissolved in solvent(form miscella). After processing, you can get wet meal and miscella (mied oil).
(3). DTDC: usd to separate the solvent from the wet meal.
(4). Miscella tank 1st: pump the miscella (oil with solvent) in to the miscella 1st , and then add 10% saline water to it. The phospholipid and impurities in the miscella will react with the saline water, at last the reactant precipitate, reaching the goal of purifying.
(5). Miscella tank 2nd: the purified miscella will be pumped into it.
(6). Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
(7). condensers: used to cooling the solvent gas separated from the wet meal and miscella for recycling.
Rice bran oil refining process machine introduction
Basing on the traditional oil refining technology, Shandong Qi'E & Oil Machinery Co., Ltd has developed the latest combined packing layer plate deodorization soft tower and the physical and chemical mixed refining technology for crude oil of any quality. Moreover, a series of advanced technology and equipment are used, such as super wet deguming, bleaching earth automatic metering, negative pressure decoloring, high vacuum steam jet deodorization, deacidification, winterization dewaxing etc.
Rice bran oil refining automatic control system
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Certifications Our companyShandong Qi'E and Oil Machinery Co.,Ltd
Our company have set up Mechanical Design and Research institution,oil press machine department ,large-sized complete oil equipment department、International trade department、production department。Our business involve in small-sized oil pressing series、 and oil engineering designing、equipment manufacturing and installing、 project contracting、technical service 、new product development、the intensive and deep processing for oil by-products and so on.
The purpose of Neutralizing Vegetable Oils Small Coconut Oil Mill Machinery is to remove Free-Fatty Acids (FFAs). Traditionally, FFAs are treated with caustic soda (NaOH). The reaction produces Soaps which are separated from the oil. Because Top popular oil extraction equipment for rice bran oil manufacturing process trace amounts of soaps remain in the oil, the oil is either washed with water or treated with Silica.Shandong Leader Machinery Co.,ltd. Some processors prefer not to perform caustic neutralizing. Instead, they prefer Physical Refining in which the FFAs are evaporated from the oil under high temperature and vacuum. This Top popular oil extraction equipment for rice bran oil manufacturing process process can be combined with deodorization step described under FFA stripping.Physical Refining process Top popular oil extraction equipment for rice bran oil manufacturing process is preferred because (a) it does not produce soaps; (b) it recovers fatty acids that provide better cost recovery; (c) there is smaller yield loss compared to caustic refining—especially for oils with higher FFAs; and (d) it is a chemical-free process.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
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NOTE:We can specially design the machine according to your production's features.