Edible oil refining 2TPH New design scale palm oil refining machinery with low cost includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of vegetable/edible oil processing, one is physical refining and the other is chemical refining. However, no matter what kinds of reining methods Small Coconut Oil Mill Machinery, Shandong Leader Machinery Co.,ltd. are all done with the help of various oil processing equipment and machinery, and are used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of Edible Oil Refining: Small Coconut Oil Mill Machinery Crude Oil Degumming: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.Neutralization: In this step free fatty acids are neutralized by using sodium hydroxide and convert them into soap. Additional impurities are also removed by adsorption on soap.Bleaching: During bleaching, unwanted pigments are adsorbed physically and oil will become much clearer.Deodorization: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.Dewaxing (necessary for cold areas)Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these Shandong Leader Machinery Co.,ltd. impurities are not removed, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so this process is necessary in extremely cold areas.
2TPH New design scale palm oil refining machinery with low cost
Samll scale palm oil refining machinery
Projects we have done:
1TPH palm fruit processing lines
3TPH palm fruit processing lines
5TPH palm fruit processing lines
10TPH palm fruit processing lines
20TPH palm fruit processing lines
30TPH palm fruit processing lines
40TPH palm fruit processing lines
50TPH palm fruit processing lines
60TPH palm fruit processing lines
70TPH palm fruit processing lines
80TPH palm fruit processing lines
Reception station of Samll scale palm oil refining machinery
It is used to receipt the palm fruit bunch, and then transport the bunch to the sterilizing tank.The reception adopts hydraulic control system,realizing the automatic operation,which reduces the labor needed a lot.
Sterilization station of Samll scale palm oil refining machinery
The sterilizer works with direct steam, the steam can weaken the activity of the enzyme, prevent it getting rancid, ensure the good quality of the crude oil. At the same time, it is good for the following treshing processing. We have designed both horizontal and vertical sterilizer, for larger and smaller line.
Treshing station of Samll scale palm oil refining machinery
The rotating of the drum in the tresher can separate the fruit from the bunch. The fruit will be conveyed to the digester through elevator, and the empty bunch will be conveyed to the outside part through scraper conveyor. The spindle adopts once forging technology, which can make the equipment more solider and durable. At the same time, we have already designed the non spindle tresher, which is driven by the link chain. It can save the producing cost in a large scale.
Pressing station of refining palm oil machinery
The digester is used to adjust the moisture and temperature of the fruit,finally it can increase the oil extraction rate. The digester adopts liquid level control system, which can distribute the material all by itself. To realize the automatic working. The presser adopts hydraulic control system to adjust the distance of different pressing worms, it is applicable to different kinds of palm fruits, and it can ensure the high oil extraction rate.
Clarification station of Samll scale palm oil refining machinery
Using the latest technology, under the condition of ensuring the good quality of the oil, reduce the equipment cost as much as possible, reduce the loss of the oil, in the practical producing ,the new technology can make the loss of oil less than 1.3%.
Kernel recovery station of Samll scale palm oil refining machinery
We do use air flue system to separate the shell from the kernel. At the same time, we do adopt unique mud bath equipment to do the separating according to the different gravity of the shell and kernel. Which has higher separating rate.
Oil tank of Samll scale palm oil refining machinery
water treatment of Samll scale palm oil refining machinery
power station of Samll scale palm oil refining machinery
bolier station of Samll scale palm oil refining machinery
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The purpose of Neutralizing Vegetable Oils Small Coconut Oil Mill Machinery is to remove Free-Fatty Acids (FFAs). Traditionally, FFAs are treated with caustic soda (NaOH). The reaction produces Soaps which are separated from the oil. Because 2TPH New design scale palm oil refining machinery with low cost trace amounts of soaps remain in the oil, the oil is either washed with water or treated with Silica.Shandong Leader Machinery Co.,ltd. Some processors prefer not to perform caustic neutralizing. Instead, they prefer Physical Refining in which the FFAs are evaporated from the oil under high temperature and vacuum. This 2TPH New design scale palm oil refining machinery with low cost process can be combined with deodorization step described under FFA stripping.Physical Refining process 2TPH New design scale palm oil refining machinery with low cost is preferred because (a) it does not produce soaps; (b) it recovers fatty acids that provide better cost recovery; (c) there is smaller yield loss compared to caustic refining—especially for oils with higher FFAs; and (d) it is a chemical-free process.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
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Contact:Mandy
NOTE:We can specially design the machine according to your production's features.