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Full automatic crude sunflower seed oil refinery with low consumption
Product DescriptionApplication scope:
Flowchart:
Crude sunflower seed oil refinery introduction:
Alkali hot water
Crude oilâfilterâmixâreactorâmixâreactorâcentrifugal separationâoil residue
â â
Phosphoric acid hot waterâmix â
â â
degumming oilâcoolerâdryâcentrifuge separationâmixâalkali liquor
â
â
bleaching earthâmixâdecoloringâfilterâdecoloring oilâmixâheat
â
refined oilâfilterâcoolâdeodorizingâvacuum
Crude sunflower seed oil refinery main processes:
(1)Degumming process
The purpose of degumming is to remove the phospholipid, sugar, protein, trace mental,
and some other impurities, which have bad effect on the stability of the oil. First, the oil
should be heated to 90-105°C, then put some phosphoric into it and stir. It mainly transfer
the phospholipid to that can be compatible with water. Then add some salt water to gather
the impurities, which subside to the bottom and be discharged.
Deacidification
Add some certain quantity of alkali to neutralize the free fatty acids. During this process,
some soapstock will be produced.The soapstock will be separated from the oil after using
the centrifugal machine.
(2)Decolorization
Mix the oil with activated clay in the oil soil mixing tank, and 1 ton oil needs 5kg clay. Then
stir it 10 minutes at 10°C. Next, pump the mixed oil into the decolorization tower. It use
steam to heat the mixed oil at 100°C, and the process lasts 30-40 minutes.
Filter
The filter capacity can reach 200meshes. First, we use the filter to remove the clay in the oil,
then use the bad filter to purify the oil again. The diameter of the filtering can reach 5μm.
(3)Deodorization
The main purpose of deordorization tower is to remove fatty acid and some odor material.
The principle of the deordorization is to use the high temperature and vacuum to remove
the odor. The fatty acid and odor will be stalled in the storage tank.
(4)Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability
into the pretreatment, extraction, refining and fractionation in large oil plants. For its application
in automatic control system, it can control the production in the entire workshop and monitor the
operational status of each device by controlling the computer terminals in the room. One person
only can operate the entire workshop, with efficient production management. It has reduced the
production cost LDly and improved the management efficiency.
Crude sunflower seed oil refinery advantages :
1.By combining several years' practical experience, adopting a kind of unique deguming technoloLD,
extending the phosphoric acid and oil reaction time and adding specific additives, our equipment
can remove phospholipids in oil to the maximum.
2.The new carclazyte automatic quantitative system can produce more reliable oil of good quality, with
less investment for the full vacuum closed refining technoloLD.
3.We can design the optimum refining scheme according to different oils and different requirements
for products.
EnerLD cosumption of Crude sunflower seed oil refinery:
Steam consumption |
⤠300Kg/T oil |
Bleaching earth |
1-3Kg/T oil |
Power consumption |
⤠22KWH/T oil |
Fuel consumption |
10-20Kg/T oil |
Oil content in waste white clay |
⤠23% |
Phosphoric consumption |
0.5-1Kg/T oil |
Soft water consumption |
⤠160Kg/H |
Manufacture workshop Laboratory
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Shea Butter Oil Plant Equipment produced and supplied by Shandong Leader Machinery Co.,Ltd.
Shea Butter Oil Plant Equipment includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of Full automatic crude sunflower seed oil refinery with low consumption, one is physical refining and the other is chemical refining by Full automatic crude sunflower seed oil refinery with low consumption. However, no matter what kinds of reining methods, Full automatic crude sunflower seed oil refinery with low consumptionare all done with the help of various oil processing equipment and machinery, and Full automatic crude sunflower seed oil refinery with low consumption are Shea Butter Oil Plant Equipment used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
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