Introduction
Trunkey Project coconut oil processing machines is suitable for the normal pressure/micropressure/water decoction/warm maceration/hot reflux forced circulation/permeation extraction & concentration,organic solvent recovery concentration and other processes in Chinese traditional medicine, health products, biological, pharmaceutical, cosmetic and food industries.This is the ideal equipment for Shandong Leader Machinery Co.,ltd., research institutes,research and development departments and laboratories of enterprises and institutions,and many varieties,small batch production of pharmaceutical plant.
20~1000TPD coconut oil processing machines
1.coconut oil processing machines
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case,
so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level,
which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal,
improve the miscella concentration and save energy by reducing the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
6. Specially suitable for the extraction of various pre-pressed meals.
2.Main Economic and Technical Parameters of Rotocel Extractor
Capacity |
300T/D |
Residual oil in meal |
⤠1% |
Solvent consumption |
⤠2Kg/T (No.6 solvent oil) |
Crude oil moisture and volatile matter |
⤠0.30% |
Power consumption |
⤠15KWh/T |
Steam consumption |
⤠280KG/T (0.8MPa) |
Finished meal moisture |
⤠13% (adjustable) |
Residual solvent in finished meal |
â¤300PPM (qualified detonated experiment) |
3.Wet Meal Desolventizing Process of coconut oil processing machines
a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
4.Negative pressure evaporation process of coconut oil processing machines
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures.
Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption.
The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
5.coconut oil processing machines of isntallation site
6.The refining method of oil refinery
1. Chemical refinery
2. Physical refinery
3. Chemical &physical combination refinery
7.The main process of new design oil refinery plant
1. Crude oil
2. Degumming
3. Deacidification
4. Bleaching
5. Frame filter
6. Deodorization
7. Dewaxing
8. Leaf filter
8.The detail process of new design oil refinery plant
1. The decolour tank is for bleaching grease.
2. The deodorizing tank is for deodorizing grease (stainless steel).
3. The conducting oil furnace provides thermal energy need for production, the temperature reach to 280degree.
4. The vacuum pump provides vacuum for bleaching, deodorization which can reach 755mmHg or more;
5. The Air compressor can dry the bleached clay
6. The air press is for filter clay
7. The steam generator can generate steam distillation required.
8. This kind of oil refining equipment make the oi reach the standard level national edible oil.
9. Filling machine
10. Our workshop
Trunkey Project coconut oil processing machines Features
v High efficiency: On the basis of original single vertebral and oblique vertebral structure,this device optimizes the product structure and integrates the concentration equipment to have the function of extraction,concentrate and organic solvent recovery.This device can do the hot reflux recycle extraction and concentrate,normal extracion and concentrate etc,simplifying the operation procedures,make the extraction,filtration,concentrate,condensation and other production processes completed in one step,greatly saved the material and extraction time.Working efficiency has improved by 20~35% compared with the general extraction machine.
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Trunkey Project coconut oil processing machinesv High conversion rate: During the extraction process, the hot solvent (water or alcohol) is added to the material continuously,the solvent from top to bottom pass through the material dissolved the active ingredient,so that the active ingredients in the material liquid is increased by more than 1 times than the average extraction.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
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