Introduction
Whole processing line sunflower oil mills is suitable for the normal pressure/micropressure/water decoction/warm maceration/hot reflux forced circulation/permeation extraction & concentration,organic solvent recovery concentration and other processes in Chinese traditional medicine, health products, biological, pharmaceutical, cosmetic and food industries.This is the ideal equipment for Shandong Leader Machinery Co.,ltd., research institutes,research and development departments and laboratories of enterprises and institutions,and many varieties,small batch production of pharmaceutical plant.
Whole processing line sunflower oil mills
Product Description
WHY Choose us
1,Over 25 years experience in oil pressing equipment field, ranking first in LD,China.
2, Cooperate with LD Machine Design Research Institute and LD University of Technology in the oil equipment, protein extraction, phospholipid extraction,etc. R&D and application of new technology.
3,Approval by CE Certificate, Quality Systerm Certificate, France BV Certificate, which guarantee the quality of the equipment.
4,LD Desolventizer with most advanced technology in solvent extraction section.
5,Automatic Contorl System with PLC control.
Main Technology
1,Pretreatment and Pre-pressing technology.
2,Solvent Extraction Technology.
3,Edible oil Refining Technology.
4,Dewaxing and Degreasing Technology.
5,Soybean protein concentrated and protein isolates Technology.
6,Peanut oil cold pressing and superfine fragrant peanut oil Technology.
7,Palm fruit pressing Technology.
8,Palm oil fractionation Technology.
Main Business Field
1.10-500T/H oil material first cleaning,drying and storage section turn-key project.
2.100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project.
3.Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, LD separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
4.30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
5.20-600T/D sunflower oil, rice bran oil, corn germ oil making and dewaxing turn-key project
6.10-200T/D Fatty acid esterification production cooking oil production line.
7.30-300T/D Palm oil pressing project.
8.100-300T/D Coconut, peanut, sesame oil making project.
Available oil crops
The techmology of my company for pretreatment and pre-pressing which mainly include the cleaning , decrustation extrusion,flaking,cooking and pre-pressing and so on .Considering the different characteristic of oil seeds and the customer requirements,we can provide you the special design,in order to adjust the oilseed to the optimun state ,which will improve the oil yield and the cake quality.
Pretreatment process feature:
1) Different combinations of process can process various oil plants in one workshop.
2) Use special intensified pretreatment technology for aroma peanut oil to make it more aroma.
3) Adopt advanced and reliable shelling technology to meet higher requirements for protein content in meal.
4) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.
5) The new technology of shelling and low-temperature treatment can ensure high protein and least denaturation.
1.Sunflower pretreatment flow chart:
CleaningâShellingâFlakingâCookingâPre-press
Main process description:
Flaking machine
Process feature:
Pretreatment process feature:
1) Different combinations of process can process various oil plants in one workshop.
2) Use special intensified pretreatment technology for aroma peanut oil to make it more aroma.
3) Adopt advanced and reliable shelling technology to meet higher requirements for protein content in meal.
4) The new technology of shelling and low-temperature treatment can ensure high protein and least denaturation.
2.Extraction flow chart:
Material embryosâExtractionâWet mealâEvaporationâCoolingâProduct meal packing
â
Mixed oilâFilterâNegative pressure evaporation â Crude oil
â
Solvent recovery
Negative pressure evaporation advantages:
⢠Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.
⢠Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.
⢠Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solvent.
Capacity |
300T/D |
Residual oil in meal |
⤠1% (soybean) |
Solvent consumption |
⤠2Kg/T (No.6 solvent oil) |
Crude oil moisture and volatile matter |
⤠0.30% |
Power consumption |
⤠15KWh/T |
Steam consumption |
⤠280KG/T (0.8MPa) |
Finished meal moisture |
⤠13% (adjustable) |
Residual solvent in finished meal |
â¤300PPM (qualified detonated experiment) |
Rotocel Extractor
3.Refining
Continuous Oil Refining Process Introduction
Alkali hot water
Crude oilâfilterâmixâreactorâmixâreactorâcentrifugal separationâoil residue
â â
Phosphoric acid hot waterâmix â
â
degumming oilâcoolerâdryâcentrifuge separationâmixâalkali liquor
â â
â vacuum steam jet pumpâsteam citric acid
â
â
bleaching earthâmixâdecoloringâfilterâdecoloring oilâmixâheat
â
refined oilâfilterâcoolâdeodorizingâvacuum
Oil Refining Workshop Exterior
Part of Deodorization Tower
Process characteristics of 3T/D edible oil refining equipment.
Process description:
The whole process of intermittent refining:
Oil inletâheating upâdeacidificationâdealkalizingâwashing 2-3 timesâdry dehydration. The total time is about 24 hours.
According to the difference of alkali thickness and oil temperature, the process of dealkalizing is divided into two types, one is low temperature with thick alkali (its initial temperature is 20 ~ 30 â, alkali thickness is 20 ~ 30 Be) and another one is high temperature with light alkali (its initial temperature is 75 â, alkali thickness is 10 to 16 Be). The former is generally applied and the latter is mainly used for crude oil which has low acid value, light clour and lustre, and less impurity.
I. Low temperature with thick alkali:
Adjust the oil temperature to 20~30â, then put in 20~30Be alkali liquor in 5~10 minutes, and stir it about 20~60 minutes on condition of 60r/m. Increasing the temperature slowly when notice the separate of neatsoap after reacted, 1â per minute, when it reach 60â, stop stiring, keep still and make soap feet settlement, it will takes nearly 6~8 hours, then let out the soapstock.
â ¡. High temperature light alkali operation:
Firstly,determine the alkali thickness in accordance with the alkali value of crude oil(according to the table below), account the alkali and water added in, when the alkali value is under 5, for each unit acid value, the total water added into per ton oil is 23 kg. When the alkali value is over 5, no more than 12% of the oil heavy, the exceeded alkali is only 0.005~0.002%.
Crude oil alkali value |
3 |
3~5 |
5~7 |
7~10 |
>10 |
Alkali thickness Be |
10 |
11 |
12 |
14 |
16 |
When operating, first mix the crude oil, heat the temperature to be 70 ~ 75 â diluted saline or phosphoric acid (concentration 90%) , when particles appear, add alkali, then continue to stir for 40 ~ 50 minutes and heat up to be 90 ~ 95 â until soap obviously separated, and put into nigre after 2 ~ 3 hours' static.
â ¢. Washing:
After releasing the nigre, grease heated up to boom 90â, then add in the hot water for washing, stirring. Water temperature should be about 5 ~ 10 â higher than the oil temperature, for low water temperature tends to emulsification. After adding the water, continue to stir for 5 minutes, then rest 4 hours for precipitation, and release the soap water, wash 2 ~ 3 times depending on the oil quality and decide. Washed oil slowly heated up to 105â, stirred dehydration for 1 hour, washed oil can also direct inhaled decoloring pot and vacuum drying 30 minutes.
Method of operate for descoloring
1 start the vacuum pump,vacuum degree â¥700mmHg
First, after washing of alkali refining inhaled decoloring pot, stirring, at the same time warming up to 90 â, and stir another 30 minutes, decrease moisture below 0.1%, then inhale a few decoloring agents "white earth, activated carbon >, the quantity depends on the oil color, generally, oil amount 2 ~ 4%, stirring 30 minutes, cooled to 70 â, use compressed air pressure to filter oil machines to separate the white earth and oil, then get decoloring oil.
Method of operate for deodorizating
l By vacuum pump oil bleaching inhaled deodorization pot, up to 755 mmHg in vacuum degree , begin distillation and deodorization timing;
l Deodorizating time : 4 Hours
l Deodorization temperature: 240â/755mmHg~260â/759mmHg
l Deodorization vacuum degree: above 755mmHg
l There is steam distillation during the whole timing process.
Company Information
Customer visiting
Packaging & Shipping
Laboratory
Approvals
Our Services
Pre-sale
System evaluation: 1)Project basic situation
Solution: 1)The investment budget. 2)Feasibility, rationality
Product selection: 1)Factory inspection. 2)Site measurement. 3)Technical discussion. 4)Supply professional drawing and lists.
Win--win coopration: 1)Sign the contract. 2) Establish mutual benefit, strategic cooprative partnership.
In-sale
Design evaluation:1) Detailed technical assessment, arrangement. 2)Design of process and equipment layout.
Procurement: Strictly inspection, optimized selection.
Installation: 1)Quality and quantity guaranteed. 2)Completion of hand over.
Acceptance:1)Acceptance test. 2)Accepted deliverable
Technical training: 1)On-site installation and products training. 2) Operation skills training. 3) Maintenance training. 4) Centralized technical training
After-sale
Technical service: Long time technical service
Accessories supplying: Supplying spare parts with cost price.
Whole processing line sunflower oil mills Features
v High efficiency: On the basis of original single vertebral and oblique vertebral structure,this device optimizes the product structure and integrates the concentration equipment to have the function of extraction,concentrate and organic solvent recovery.This device can do the hot reflux recycle extraction and concentrate,normal extracion and concentrate etc,simplifying the operation procedures,make the extraction,filtration,concentrate,condensation and other production processes completed in one step,greatly saved the material and extraction time.Working efficiency has improved by 20~35% compared with the general extraction machine.
AAA1
Whole processing line sunflower oil millsv High conversion rate: During the extraction process, the hot solvent (water or alcohol) is added to the material continuously,the solvent from top to bottom pass through the material dissolved the active ingredient,so that the active ingredients in the material liquid is increased by more than 1 times than the average extraction.
AAA2
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]