High quality maize germ oil extractor from Shandong Microwave Machinery Co.,Ltd.
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
Web: www.epier.com
Email: [email protected]
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Moblie:0086-15020017267(also WhatsApp)
High quality maize germ oil extractor for oil plant
Process Description of Rice bran oil machinery:
The purpose of preparation is to extract a portion of oil by mechanical pressing while Rice bran oil machinery providing pressing cakes for extraction plant. High quality maize germ oil extractor is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.
Description of Process of High quality maize germ oil extractor:
1. Cleaning & Weighing Section of High quality maize germ oil extractor
High quality maize germ oil extractor from daily bin is treated by magnetic separator, weighing scale and screener with dedusting aspiration network to remove impurities.
2. Cracking Section of Rice bran oil machinery
The purpose of cracking is to crack Rice Bran into small particles previous to softening and flaking, in order to improve the quality and capacity of the flaker.
3. Softening and Puffing Section of High quality maize germ oil extractor
Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, improving oil yield greatly.
Specifications
Maize germ oil extractor1.BV/CE/ISO;
2.Residual oil less than1%;
3.Noiseless solvent extraction;
4.Abroad service
High quality maize germ oil extractor
The international level-workshop of our plant
1. Maize germ oil extractor
Process Features of LD Rotocel Extraction:
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case,
so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level,
which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal,
improve the miscella concentration and save energy by reducing the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella,
improve the quality of crude oil and reduce the evaporation system scaling.
6. Specially suitable for the extraction of various pre-pressed meals.
2.Main Economic and Technical Parameters of Maize germ oil extractor
Capacity |
300T/D |
Residual oil in meal |
≤ 1% |
Solvent consumption |
≤ 2Kg/T (No.6 solvent oil) |
Crude oil moisture and volatile matter |
≤ 0.30% |
Power consumption |
≤ 15KWh/T |
Steam consumption |
≤ 280KG/T (0.8MPa) |
Finished meal moisture |
≤ 13% (adjustable) |
Residual solvent in finished meal |
≤300PPM (qualified detonated experiment) |
3. Maize germ oil extractor wet Meal Desolventizing Process
Desolventizer toaster advantages:
a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
4. Maize germ oil extractor negative pressure evaporation process
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures.
Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption.
The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
5. The main process of oil refinery plant
1. Crude oil →2. Degumming → →3. Deacidification
↓
↓
4. Bleaching → 5. Frame filter
↓
8. Leaf filter ← 7. Dewaxin ← 6. Deodorization
6. Edible oil refining machine
1. The decolour tank is for bleaching grease;
2. The deodorizing tank is for deodorizing grease (stainless steel);
3. The conducting oil furnace provides thermal energy need for production, the temperature reach to 280degree;
4. The vacuum pump provides vacuum for bleaching, deodorization which can reach 755mmHg or more;
5. The Air compressor can dry the bleached clay;
6. The air press is for filter clay;
7. The steam generator can generate steam distillation required;
8. This kind of oil refining equipment make the oi reach the standard level national edible oil.
7. The oil quality outcome standard
1. Grade on for salad oil
2. Grade two for high quality cooking oil
3. Mixture and volatile≤0.25%.
4. Impurity≤0.2%.
5. AV (mgKOH/g)≤7
Work Shop
Shandong Microwave Machinery Co.,Ltd.is a Rice bran oil machinery factory specializing in the production of High quality maize germ oil extractor, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Rice bran oil machinerycustomers with design and services of 1-2000 tons High quality maize germ oil extractor. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Rice bran oil machineryover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Rice bran oil machineryoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Rice bran oil machineryequipment has been successfully exported to more than ten countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.