Continuous system rapeseed oil extraction machine with low consumption produced and supplied by Shandong Microwave Machinery Co.,Ltd.
Small oil machine includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of Continuous system rapeseed oil extraction machine with low consumption, one is physical refining and the other is chemical refining by Continuous system rapeseed oil extraction machine with low consumption. However, no matter what kinds of reining methods, Continuous system rapeseed oil extraction machine with low consumptionare all done with the help of various oil processing equipment and machinery, and Small oil machine are Small oil machine used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of Continuous system rapeseed oil extraction machine with low consumption
1. Crude Oil Degumming of Continuous system rapeseed oil extraction machine with low consumption: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.
2. Neutralization of Small oil machine: In this step free fatty acids are neutralized by Small oil machine using sodium hydroxide and convert them into soap. Additional impurities are also removed by LDorption on soap.
3. Bleaching of Small oil machine: During bleaching, unwanted pigments are LDorbed physically and oil will become much clearer.
4. Deodorization of Continuous system rapeseed oil extraction machine with low consumption: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.
5. Dewaxing (necessary for cold areas) of Continuous system rapeseed oil extraction machine with low consumption
Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these impurities are not removed by Continuous system rapeseed oil extraction machine with low consumption, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so Continuous system rapeseed oil extraction machine with low consumption is necessary in extremely cold areas.
Continuous system rapeseed oil extraction machine with low consumption
Product Description
Application scope:
Rapeseed oil extraction machine process flowchart:
Oilseeds → cleaning → softening → prepressing → drying → to extraction workshop
Rapeseed oil extraction machine process instruction:
a. Cleaning device:remove the raw material peanut in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.Crushing machine: peanut is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the peanut is suitable for crushing with the moisture of 7% to 12%.
c. Softening process:the purpose of softening is to adjust the moisture and temperature
of oil, and make it soft.
d.Flaking process: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the peanut cell tissue, shorten the way of oil out from cake.
e:Cooking process: use steam cooking, inject direct steam and cook the flakes to meet the requirement of oil press.
f.Pre-press: press the flakes to leave about 16%-18% in the cake. The cake will go to extraction process.
Extraction process:
1. Solvent pumps: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC: usd to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella (oil with solvent) in to the miscella 1st , then add saline
water to it. The phospholipid in the miscella will react with the saline water, at last the reactant precipitate, reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers: to cooling the solvent gas separated from the wet meal and miscella for recycling.
Rapeseed oil extraction machine advantage:
1.Our products have the high quality and high performance.we use the stainless steel instead
of the carbon steel.
2.we buy directly from the manufacturer for guaranteeing the quality.
3.our welding worker should get the certificates.and our electric machines all imported from Germany.
And more other advantages we will talk in our specific condition.
Rapeseed oil extraction machine consumption in operation:
Residual oil in meal |
≤1% (Rapeseed ) |
Solvent consumption |
≤3Kg/T(6#solvent oil) |
Crude oil moisture and volatile matter |
≤ 0.30% |
Power consumption |
≤ 15KWh/T |
Steam consumption |
≤280Kg/T (0.8MPa) |
Finished meal moisture |
≤ 10-13% (adjustable) |
Residual solvent in finished meal |
≤ 300PPM (qualified detonated experiment |
Picture show:
Cooking process:
Pre-press:
Towline extractor:
Rotary extractor:
Oil filling line:
Company Information
Zhengzhou LD Grain&Oil Machine Co.,Ltd has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Our ServicesPre-sale |
System evaluation: 1. Project basic situaction Solution: 1. The investment budget 2. Site measurement 3. Technical discussion Product selection: 1.Factory inspection 2. Site measurement 3. Technical discussion 4. Supply professional drawing and lists Win-win cooperation: 1. Sign the contract 2. Wstablish mutual benefit, strategic cooperative partnership. |
In-sale |
Design evaluation: 1. Detailed technical assessment, arrangement 2. Design of process and equipment layout Procurement: Strictly inspection, optimized selection. Installation: 1. Quality and quantity guaranteed 2. Completion of hand over Acceptance: 1. Acceptance test 2. Accepted deliverables Technical traning: 1.On-site installation and products training 2. Operation skills training 3.Maintenance training 4. Centralized technical training |
After-sale |
Technical service: Long time technical service Accessories supplying: Supplying spare parts with cost Complaint handling: 12-24 hours response mechanism Client Review: 1. Call-back 2. Regular return visit. |
1. The Zhengzhou Qi’e grain and oil machinery company’s experts guide installation and have good technology.
We make the cooperation with Qi’e group many times. Their experts guide installation on-site and after-sales team provides 24 hours of technical services.
I think they have done a well in this respect. Among the large number of grease equipment manufacturers, they are very good in China. Hope we can continue to cooperate in the future.
2. Zhengzhou Qi’e grain and oil machinery company’s equipment have good quality, and shipped on time.
We make the cooperation with Qi’e group for long time. BecLDe they are manufacturer, their equipment have good quality assurance and reasonable price. They shipped on time after we finish contract.
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Shandong Microwave Machinery Co.,Ltd.is a Small oil machine factory specializing in the production of Continuous system rapeseed oil extraction machine with low consumption, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Small oil machinecustomers with design and services of 1-2000 tons Continuous system rapeseed oil extraction machine with low consumption. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Small oil machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Small oil machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Small oil machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.
Contact us:
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
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Email: [email protected]
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