Low consumption rice bran pretreatment plant machinery produced and supplied by Shandong Microwave Machinery Co.,Ltd.
Small oil machine includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of Low consumption rice bran pretreatment plant machinery, one is physical refining and the other is chemical refining by Low consumption rice bran pretreatment plant machinery. However, no matter what kinds of reining methods, Low consumption rice bran pretreatment plant machineryare all done with the help of various oil processing equipment and machinery, and Small oil machine are Small oil machine used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of Low consumption rice bran pretreatment plant machinery
1. Crude Oil Degumming of Low consumption rice bran pretreatment plant machinery: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.
2. Neutralization of Small oil machine: In this step free fatty acids are neutralized by Small oil machine using sodium hydroxide and convert them into soap. Additional impurities are also removed by LDorption on soap.
3. Bleaching of Small oil machine: During bleaching, unwanted pigments are LDorbed physically and oil will become much clearer.
4. Deodorization of Low consumption rice bran pretreatment plant machinery: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.
5. Dewaxing (necessary for cold areas) of Low consumption rice bran pretreatment plant machinery
Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these impurities are not removed by Low consumption rice bran pretreatment plant machinery, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so Low consumption rice bran pretreatment plant machinery is necessary in extremely cold areas.
rice bran pretreatment plant machinery
The feature of rice bran pretreatment plant machinery:
1. Full continuous and mechanized operation, and with electrical interlocking control system.
2. The equipment layout is in tower structure, and the material flow by relying on gravity to reduce reducing power consumption.
3. In extrusion process, consider producing extrusion material in different proportions and raw germ extraction, and adjust it at any time according to product requirements.
4. When producing oilseed germ meal, the roller softening pot can better meet the flaking technical requirements.
5. Take into consideration the environmental requirements in modern industry. The workshop is also equipped with the dedusting system with high performance, so as to meet the requirements of production and environmental protection.
6. Select scraper conveyor as much as possible, which can effectively reduce raw material crushing, improve solvent permeation into the material layer, and increase the extraction efficiency.
7. Our company adds soybean extrusion process after flaking process, to extrude the soybean germ, further destroy oil material cell, improve the productivity greatly and get the extruded meal that is well-received by feed manufacturers.
The process of rice bran pretreatment plant machinery:
Oilseed-- Metering --Clean-- Dehull --Crash --Condition -- soft -- Flake -- Condition -- Oilmaterial-- Drp and Cool
The main equipment rice bran pretreatment plant machinery:
1) Metering process: with special equipment, the stable measuring scale is used to regulate the flow and measure total production. Moreover, it can achieve accumulated measurement, transient measurement and cost accounting, with accurate measurement and high precision.
2) Cleaning process: use magnetic selector to remove iron impurity, vibration cleaning sieve to remove straw, and gravity stoner to remove stones, bricks and other impurities. The dedusting system uses single union cyclone and centrifugal fan to remove dust effectively, so as to to ensure workshop hygiene and clear light impurities.
3) Crushing Process: mainly used to crush many kinds of large oilseed .
4)Softening process: with YPHW series horizontal softening pot, material enters softening drum through feeding auger, and turns over with the rotating drum. The rotating drum is equipped with heating tube, and there is steam in the tube. When material turns over continuously with the rotating drum, soy is heated to 50-70°C and is fully softened, which can improve soy plasticity, make germ flake thin and burly and improve extraction effect. In addition, the rotating drum has the inclination of high feed end and low discharge end. According to material softening conditions, regulate the rotating speed of drum to control the softening time of material in the rotating drum, so as to achieve the best softening effect.
5) Flaking process: our hydraulic compact roller flaker can better damage the oil material cell to ensure thin and uniform flake, with high toughness and small powder.
The Technology design drawing:
The metering process equipment :
The cleaning process equipment:
The crushing process equipment :
The softening process equipment :
The flaking process equipment:
Certificate:
Customer visit:
If you are interested in our machine ,please kindly contact us with your required daily capacity, treated quantity, raw material and related data, then we would suggest suitable production line and make flowchart for you as your requirement.
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.
Shandong Microwave Machinery Co.,Ltd.is a Small oil machine factory specializing in the production of Low consumption rice bran pretreatment plant machinery, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Small oil machinecustomers with design and services of 1-2000 tons Low consumption rice bran pretreatment plant machinery. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Small oil machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Small oil machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Small oil machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.
Contact us:
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
Web: www.epier.com
Email: [email protected]
Skype:leaderfoodmachine10
Moblie:0086-15020017267(also WhatsApp)