RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT produced and supplied by Shandong Microwave Machinery Co.,Ltd.
Small oil machine includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT, one is physical refining and the other is chemical refining by RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT. However, no matter what kinds of reining methods, RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECTare all done with the help of various oil processing equipment and machinery, and Small oil machine are Small oil machine used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT
1. Crude Oil Degumming of RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.
2. Neutralization of Small oil machine: In this step free fatty acids are neutralized by Small oil machine using sodium hydroxide and convert them into soap. Additional impurities are also removed by LDorption on soap.
3. Bleaching of Small oil machine: During bleaching, unwanted pigments are LDorbed physically and oil will become much clearer.
4. Deodorization of RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.
5. Dewaxing (necessary for cold areas) of RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT
Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these impurities are not removed by RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT is necessary in extremely cold areas.
The whole rice bran oil machine contains four workshops:
rice bran pretreatment workshop,
rice bran oil extraction workshop,
crude rice bran oil refining workshop.
rice bran oil dewaxing equipment
1. Rice Bran Oil processing plant --pretreatment workshop
Rice bran extrusion flow chart:
Rice bran→Magnetic separation→Cleaning →Extrusion Puffing →Drier→To leaching plant
Pretreatment process feature:
a) Different combinations of process can process various oil plants in one workshop.
b)Use special intensified pretreatment technology for aroma peanut oil to make it more aroma.
c) Adopt advanced and reliable shelling technology to meet higher requirements for protein content in meal.
d) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.
e) The new technology of shelling and low-temperature treatment can ensure high protein and least denaturation.
2. Rice Bran Oil processing plant --extraction workshop
Technological process introduction:
Material embryos→Extraction→Wet meal→Evaporation→Cooling→Product meal packing
↓
Mixed oil→Filter→Negative pressure evaporation → Crude oil
↓
Solvent recovery
Features of Qi'E Rotocel Extraction:
a) Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
b) The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
c) The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
d) The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity.
e) The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
f) Specially suitable for the extraction of various pre-pressed meals.
Desolventizer toaster advantages:
a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
3. Rice Bran Oil processing plant --refining workshop:
Main Processes Introduction
a.Hydration Degumming & Alkali Refining Deacidification Process
b.Continuous Refining Decoloring Process
1The oil fully contacting with the decolorant can improve the decolorization efficiency and reduce the usage of decolorant;
2,The continuous and uniform material flows will balance the decoloring time and avoid the recovery of grease oxidation and acid value.
3,The special mixing structure of decoloring tower won't cLDe the material dead area, which can avoid the LDorbent sedimentation and pipe blockage.
4,The continuous airtight efficient filtration equipment has realized the automation of cake discharge and reduced the labor intensity.
5The advanced drying technology can reduce the oil content in filter cake.
c.Continuous Refining Deodorizing Process
4. Rice Bran Oil processing plant --dewaxing workshop:
Rice Bran Oil automatic control dewaxing and degrease process work under slowly stirring and cool the oil to certain temperature in fixed time (technical security),and make waxy formed bigger crystallization,then separation eLDalation,after filtering ,it separates the fluid oil and solid fat .After fractionation ,the oil will be clean after 5.5 hours in 0 ℃,but it also can keep the transparency and flowability in the refrigerator and improve the oil quality and appearance.
Company Information
Certificate:
Customer visit:
If you are interested in our machine ,please kindly contact us with your required daily capacity, treated quantity, raw material and related data, then we would suggest suitable production line and make flowchart for you as your requirement.
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.
Shandong Microwave Machinery Co.,Ltd.is a Small oil machine factory specializing in the production of RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Small oil machinecustomers with design and services of 1-2000 tons RICE BRAN OIL PRODUCTION LINE TURNKEY PROJECT. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Small oil machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Small oil machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Small oil machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.
Contact us:
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
Web: www.epier.com
Email: [email protected]
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