crude oil refining equipment for sunflower oil processing equipment produced and supplied by Shandong Microwave Machinery Co.,Ltd.
Small oil machine includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of crude oil refining equipment for sunflower oil processing equipment, one is physical refining and the other is chemical refining by crude oil refining equipment for sunflower oil processing equipment. However, no matter what kinds of reining methods, crude oil refining equipment for sunflower oil processing equipmentare all done with the help of various oil processing equipment and machinery, and Small oil machine are Small oil machine used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of crude oil refining equipment for sunflower oil processing equipment
1. Crude Oil Degumming of crude oil refining equipment for sunflower oil processing equipment: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.
2. Neutralization of Small oil machine: In this step free fatty acids are neutralized by Small oil machine using sodium hydroxide and convert them into soap. Additional impurities are also removed by LDorption on soap.
3. Bleaching of Small oil machine: During bleaching, unwanted pigments are LDorbed physically and oil will become much clearer.
4. Deodorization of crude oil refining equipment for sunflower oil processing equipment: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.
5. Dewaxing (necessary for cold areas) of crude oil refining equipment for sunflower oil processing equipment
Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these impurities are not removed by crude oil refining equipment for sunflower oil processing equipment, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so crude oil refining equipment for sunflower oil processing equipment is necessary in extremely cold areas.
Sunflower oil refining equipment/
Sunflower oil refining equipment
Product Description
1.sunflower oil refining machine
The crude oil obtained either from expellers or solvent extraction plant contains impurities, which must be removed to make the oil edible, more palatable and stable against rancidity upon storage. The process of removing these impurities is called refining.
2.Sunflower oil refining equipment method:
1)chemical refining 2) physical refining 3)chemical-physical refining
3.Continuous Oil Refining Process Introduction
Alkali hot water
Crude oil→filter→mix→reactor→mix→reactor→centrifugal separation→oil residue
↑ ↓
Phosphoric acid hot water→mix ↓
↓
degumming oil←cooler←dry←centrifuge separation←mix←alkali liquor
↓ ↓
↓ vacuum steam jet pump←steam citric acid
↓ ↓
bleaching earth→mix→decoloring→filter→decoloring oil→mix→heat
↓
refined oil←filter←cool←deodorizing←vacuum
4.Main Processes Introduction
Hydration Deguming & Alkali Refining Deacidification Process
Washing: there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. The re-mixed oil and water in the mixer is heated to 90-95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station.
Vacuum drying stage: there is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90°C should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump.
Continuous Decoloring Process Features:
1. The oil fully contacting with the decolorant can improve the decolorization efficiency and reduce the usage of decolorant;
2. The continuous and uniform material flows will balance the decoloring time and avoid the recovery of grease oxidation and acid value.
3. The special mixing structure of decoloring tower won't cLDe the material dead area, which can avoid the LDorbent sedimentation and pipe blockage.
4. The continuous airtight efficient filtration equipment has realized the automation of cake discharge and reduced the labor intensity.
5. The advanced drying technology can reduce the oil content in filter cake.
Continuous Refining Deodorizing Process
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler.
5.Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Certificate:
Customer visit:
If you are interested in our machine ,please kindly contact us with your required daily capacity, treated quantity, raw material and related data, then we would suggest suitable production line and make flowchart for you as your requirement.
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.
Shandong Microwave Machinery Co.,Ltd.is a Small oil machine factory specializing in the production of crude oil refining equipment for sunflower oil processing equipment, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Small oil machinecustomers with design and services of 1-2000 tons crude oil refining equipment for sunflower oil processing equipment. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Small oil machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Small oil machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Small oil machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.
Contact us:
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
Web: www.epier.com
Email: [email protected]
Skype:leaderfoodmachine10
Moblie:0086-15020017267(also WhatsApp)