good quality edible seed oil extraction machine produced and supplied by Shandong Microwave Machinery Co.,Ltd.
Small oil machine includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of good quality edible seed oil extraction machine, one is physical refining and the other is chemical refining by good quality edible seed oil extraction machine. However, no matter what kinds of reining methods, good quality edible seed oil extraction machineare all done with the help of various oil processing equipment and machinery, and Small oil machine are Small oil machine used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of good quality edible seed oil extraction machine
1. Crude Oil Degumming of good quality edible seed oil extraction machine: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.
2. Neutralization of Small oil machine: In this step free fatty acids are neutralized by Small oil machine using sodium hydroxide and convert them into soap. Additional impurities are also removed by LDorption on soap.
3. Bleaching of Small oil machine: During bleaching, unwanted pigments are LDorbed physically and oil will become much clearer.
4. Deodorization of good quality edible seed oil extraction machine: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.
5. Dewaxing (necessary for cold areas) of good quality edible seed oil extraction machine
Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these impurities are not removed by good quality edible seed oil extraction machine, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so good quality edible seed oil extraction machine is necessary in extremely cold areas.
Seed Oil Extraction Machine
Rotocel Extraction
Process Features of seed oil extraction machine :
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
6. Specially suitable for the extraction of various pre-pressed meals.
Main Economic and Technical Parameters of seed oil extraction machine (take 300T soybean extraction as an example)
Capacity |
300T/D |
Residual oil in meal |
≤ 1% (soybean) |
Solvent consumption |
≤ 2Kg/T (No.6 solvent oil) |
Crude oil moisture and volatile matter |
≤ 0.30% |
Power consumption |
≤ 15KWh/T |
Steam consumption |
≤ 280KG/T (0.8MPa) |
Finished meal moisture |
≤ 13% (adjustable) |
Residual solvent in finished meal |
≤300PPM (qualified detonated experiment) |
Towline Extractor of seed oil extraction machine
Towline Extractor Advantages:
1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.
4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.
5) Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.
Main Economic and Technical Parameters of Towline Extractor (take 500T/D as an example)
Steam consumption |
≤ 280kg/t (soybean) |
Power consumption |
installed capacity 320KW |
Solvent consumption |
≤ 4kg/t (No.6 solvent) |
Residual oil in meal |
≤ 1.0% |
Moisture in meal |
12~13% (adjustable) |
Solvent in meal |
≤ 500ppm |
Urase activity |
0.05-0.25 (soybean meal) |
Total volatile matter |
≤ 0.3% |
Residual solvent |
≤ 300ppm |
Mechanical impurities |
≤ 0.2% |
Wet Meal Desolventizing Process
Desolventizer toaster advantages:
a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
Negative pressure evaporation process
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
Vacuum Evaporation Advantages:
a) Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.
b) Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.
c) Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solvent.
Solvent condensation & recovery process
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the energy saver from the shell of the first evaporator. In energy saver, noncondensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save energy. Noncondensable gas from energy saver enters desolventizing condenser, in which a great deal of gas is condensed, and the tail gas is discharged into the final condenser. The solvent gas from the extractor enters extraction condenser, and the noncondensable tail gas enters the final condenser. For the free gas in final condenser, diversion box, holding tank, underground solvent library and miscella tank, cool them with low temperatured cold water to recycle most of solvent gas. The tail gas with little solvent goes to paraffin recovery process.
Shandong Microwave Machinery Co.,Ltd.is a Small oil machine factory specializing in the production of good quality edible seed oil extraction machine, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Small oil machinecustomers with design and services of 1-2000 tons good quality edible seed oil extraction machine. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Small oil machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Small oil machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Small oil machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.
Contact us:
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
Web: www.epier.com
Email: [email protected]
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