Full automatic crude palm kernel oil refinery plant with low consumption produced and supplied by Shandong Microwave Machinery Co.,Ltd.
Small oil machine includes a series processing procedures as degumming, neutralization, bleaching, deodorization and winterisation. In general there are two methods of Full automatic crude palm kernel oil refinery plant with low consumption, one is physical refining and the other is chemical refining by Full automatic crude palm kernel oil refinery plant with low consumption. However, no matter what kinds of reining methods, Full automatic crude palm kernel oil refinery plant with low consumptionare all done with the help of various oil processing equipment and machinery, and Small oil machine are Small oil machine used to refine almost all kinds of oil extracted from oil seeds like sunflower seeds, peanuts , sesame seeds, and soya bean seeds etc.
Main Steps of Full automatic crude palm kernel oil refinery plant with low consumption
1. Crude Oil Degumming of Full automatic crude palm kernel oil refinery plant with low consumption: In this step gums in crude oil are removed by hydration with the help of phosphoric acid.
2. Neutralization of Small oil machine: In this step free fatty acids are neutralized by Small oil machine using sodium hydroxide and convert them into soap. Additional impurities are also removed by LDorption on soap.
3. Bleaching of Small oil machine: During bleaching, unwanted pigments are LDorbed physically and oil will become much clearer.
4. Deodorization of Full automatic crude palm kernel oil refinery plant with low consumption: Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure.
5. Dewaxing (necessary for cold areas) of Full automatic crude palm kernel oil refinery plant with low consumption
Some kinds of oil like sunflower, maize germ or corn oil have waxes inside, if these impurities are not removed by Full automatic crude palm kernel oil refinery plant with low consumption, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so Full automatic crude palm kernel oil refinery plant with low consumption is necessary in extremely cold areas.
Full automatic crude palm kernel oil refinery plant with low consumption
Product Description
Technological process flowchart:
Crude palm kernel oil refinery plant introduction:
Alkali hot water
Crude oil→filter→mix→reactor→mix→reactor→centrifugal separation→oil residue
↑ ↓
Phosphoric acid hot water→mix ↓
↓ ↓
degumming oil←cooler←dry←centrifuge separation←mix←alkali liquor
↓
↓
bleaching earth→mix→decoloring→filter→decoloring oil→mix→heat
↓
refined oil←filter←cool←deodorizing←vacuum
Crude palm kernel oil refinery plant process:
(1)Degumming process
a.The purpose of degumming is to remove the phospholipid, sugar, protein, trace mental,
and some other impurities, which have bad effect on the stability of the oil. First, the oil
should be heated to 90to105°C, then put some phosphoric into it and stir.
It mainly transfer the phospholipid to that can be compatible with water. Then
add some salt water to gather the impurities, which subside to the bottom and be discharged.
Deacidification
Add some certain quantity of alkali to neutralize the free fatty acids. During this process,
some soapstock will be produced.The soapstock will be separated from the oil after using
the centrifugal machine.
(2)Decolorization
Mix the oil with activated clay in the oil soil mixing tank, and 1 ton oil needs 5kg clay. Then
stir it 10 minutes at 10°C. Next, pump the mixed oil into the decolorization tower. It use
steam to heat the mixed oil at 100°C, and the process lasts 30-40 minutes.
Filter
The filter capacity can reach 200meshes. First, we use the filter to remove the clay in the oil,
then use the bad filter to purify the oil again. The diameter of the filtering can reach 5μm.
(3)Deodorization
The main purpose of deordorization tower is to remove fatty acid and some odor material.
The principle of the deordorization is to use the high temperature and vacuum to remove
the odor. The fatty acid and odor will be stalled in the storage tank.
(4)Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability
into the pretreatment, extraction, refining and fractionation in large oil plants. For its application
in automatic control system, it can control the production in the entire workshop and monitor the
operational status of each device by controlling the computer terminals in the room. One person
only can operate the entire workshop, with efficient production management. It has reduced the
production cost greatly and improved the management efficiency.
Crude palm kernel oil refinery plant advantage:
1.By combining several years' practical experience, adopting a kind of unique deguming technology,
extending the phosphoric acid and oil reaction time and adding specific additives, our equipment
can remove phospholipids in oil to the maximum.
2.The new carclazyte automatic quantitative system can produce more reliable oil of good quality,
with less investment for the full vacuum closed refining technology.
3.We can design the optimum refining scheme according to different oils and different requirements
for products.
Crude palm kernel oil refinery plant energy cosumption:
Steam consumption |
≤ 300Kg/T oil |
Bleaching earth |
1-3Kg/T oil |
Power consumption |
≤ 22KWH/T oil |
Fuel consumption |
10-20Kg/T oil |
Oil content in waste white clay |
≤ 23% |
Phosphoric consumption |
0.5-1Kg/T oil |
Soft water consumption |
≤ 160Kg/H |
The view of our factory:
Customer visitation to our factory:
Our Services1.Ensure to timely provide complete sets of equipment and accessories.
2.Ensure that one-time installation debugging acceptance.
3.To provide high quality material with preferential price.
4.Priority to provide customer our new craftworks and products.
5.Free training technological operator to ensure the trained staff can operation
independently.
6.In the installation process,we will appoint a installation supervision staff on the spot.
7.we will offer an experienced project manager, organize a good installation team for
the work of field installation debugging.
8.After the equipment field assembly and installation, we will be also responsible for the
single equipment debugging, online debugging and Feeding trial operation, to ensure
that equipments can normal operate in full load conditions. Packaging & Shipping
Delivery in facyory
Shandong Microwave Machinery Co.,Ltd.is a Small oil machine factory specializing in the production of Full automatic crude palm kernel oil refinery plant with low consumption, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Small oil machinecustomers with design and services of 1-2000 tons Full automatic crude palm kernel oil refinery plant with low consumption. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Small oil machineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Small oil machineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Small oil machineequipment has been successfully exported to more than ten countries: Russia, LDtralia, India, Afghanistan, Cameroon,and so on.
Contact us:
Carrie-Sales manager
Shandong Microwave Machinery Co.,Ltd.
Web: www.epier.com
Email: [email protected]
Skype:leaderfoodmachine10
Moblie:0086-15020017267(also WhatsApp)