Shandong Leader Mechanical Equipment Co., LTD supply the complete set of Cooking oil production line machinery including sunflower oil production line, palm oil production line, soya bean oil production line, peanut oil production line, cotton seeds oil production line, maize corn germ oil production line, clamelia oil production line, rapeseeds oil production line, canola oil production line, coconut cropra oil production line, shea oil production line, groundnuts oil line, sesame oil production line,black seeds oil production line, jatropha seeds oil production line,moringa seeds oil production line.
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For economic reasons it is increasingly popular to start a sunflower oil plant for sunflower oil processing to make cheap sunflower seeds into more valuable and healthy sunflower oils. The sunflower is a distinctive, flowering plant (Helianthus annuus L.), the seeds of which contain a valuable edible oil that contains more Vitamin E than any other vegetable oil. Most sunflower oil is used in food products. The seeds of confection varieties of sunflowers are also sold for human consumption and birdseed.
Some smaller plants are only press-plants and do not apply the step of hexane extraction. This results in higher oil content in the meal. Below are the steps of sunflower oil processing.
⢠Seed preparation and cleaning
⢠Grading the seeds into large, medium and small sizes
⢠Seeds to be marketed as in-shell are bagged
⢠Seeds to be sold as kernel are hulled and then bagged
⢠Storage
There types of sunflower oil available are mid-oleic linoleic and high oleic sunflower oil. All are developed with standard breeding techniques. They differ in oleic levels and each one offers unique properties. Sunflower oil that is processed by Shandong Leader Mechanical Equipment Co., LTD meets the needs of consumer and food manufacturers alLD for a healthy and high performance non-transgenic vegetable oil.
Large capacity Soybean Oil extraction Equipment
Product Description
1 Design Basis
The Capacity is 50TPD Soybean Oil extraction machine
2 Basis of Raw Materials
- ÃÂ Raw materials Quality of Crude Soybean Oil
Item |
Quality index |
||
Smell & taste |
|
Soybean oil inherent original odor and taste |
|
Moisture&Volatiles |
% |
0.2 |
|
Insoluble |
% |
0.2 |
|
Acid Value(KOH) |
(mg/g) |
4.0 |
|
Per Oxide Value |
(mmol/kg) |
7.5 |
|
Residue solvent |
(mg/kg) |
100 |
Remark: Higher FFA,insoluble,etc. can lead to decrease in plant capacity and or deteriorated quality of refined oil
- ÃÂ Refined Soybean Oil Quality
Item |
Quality Index |
|||
First grade | ||||
Color |
( dispoable cuvettes 25.4mm) |
----------------- |
||
( dispoable cuvettes 133.4mm) |
Yellow 20 Red 2.0 |
|||
Smell & taste |
|
Odorless &bland |
||
transparency |
|
Clear& Colorless |
||
Moisture&Volatiles |
% |
0.05 |
||
Insoluble |
% |
0.05 |
||
Acid Value(KOH) |
(mg/g) |
0.2 |
||
Per Oxide Value |
(mmol/kg) |
5.0 |
||
Residue solvent |
(mg/kg) |
|
Not be detected |
3 Chemicals used
- ÃÂ Phosphoric acid & citric acid
- ÃÂ Bleaching Earth
- ÃÂ Caustic Soda
4 Consumption
- àSteam consumption: â¤350kg/T .oil
- àElectric Power consumption: â¤50 K.W.H/T .oil
- ÃÂ Water consumption: 200Kg/T. Oil(soften water)
- ÃÂ Phosphoric acid consumption: 1~3 Kg /T .oil
- ÃÂ Citric acid : 1~2 Kg /T.oil
- ÃÂ Caustic soda: acid valve(%)ÃÂ1 Kg/ T. Oil
- ÃÂ Bleaching Earth consumption: 10~30 Kg /T . Oil
- ÃÂ Residue Oil content in Waste clay: 24%
- ÃÂ Water circulation: about 200M3/h
5 Oil Loss
ò In Degumming Section: Oil Loss% == (phosphatide content) %ÃÂ1.5+(fatty acid content)%ÃÂ1.8
ò In deodorization Section:Oil Loss % == (fatty acid)%ÃÂ1.2
ò In Bleaching section: Oil Loss % == (solid impurity) %ÃÂ1.4+(Moisture and volatile matter content)%
6 Process Description
The whole soya bean oil press machine contains three workshops: soy pretreatment workshop soy oil extraction workshop and soy oil refining workshop.
1. Craft flow for soy oil pretreatment workshop
Cleaning :There are some ways to get rid of the impurities, so according to the materials' quality to choose the cleaning way, the common cleaning ways have vibrating screen, sieve etc
Softening: this part is mainly to adjust the temperature and mositure, the equipment is softening pot
Puffing: there are some materials that apply to puffing, such as rice bran, soy etc. through the puffing, we can get higher oil yield, so that you can get more profits.
2.Craft flow for soy oil extraction workshop
Extractor: our company is specilized in making oil machines, as for the extractor, we have there different design: rotocel extractor, loop extractor, chain extractor. we can design for you according to your specification.
Evaproation and steam-stripping: our company adopt negative pressure evaporation ,which can ensure excellent oil quality
DTDC Desolventizer-toaster: we adopt the newest technoloLD to make full use of the meal to produce the animals' meal. full enerLD-saving design utilizes heat enerLD for many times and saves steam consumption.
3. Craft flow for soy oil refining workshop
1,continuous alkali refining shortens contact time between oil and lye, which reduces oil saponification state, lowers refining consumption, and improves efficiency.
2, Decolorization craft adopts technoloLD of combing premixing and steam bleaching, which improves bleaching efficiency, saves consumption of bleaching clay, and it is simple and convenient to operate; besides, negative pressure state avoids oxygen in the air from contacting with hot oil, thereby ensuring oil product quality, inhibiting acid value to rise again, and lowering peroxide value.
3, Physical refining section adopts new type continuous deacidification and deodorization craft, which is applicable for vegetable oil of high acid value and low resin content, the actual production proves its most obvious advantages as following: strong deacidification ability, excellent hot bleaching effect, high refining rate, good oil quality etc.
4, the process has multiple heat exchange, which makes full utilization of heat enerLD, effectively reduces steam consumption, and also has the advantage of adjustable production process, flexible operation, high automatic degree, environment sanitation and so on.
Company Information
LD LD Food & Oil Machinery Engineering Co., Ltd. (short for HHFOME) is a manufacturing enterprise specialized in producing oil machinery in China. HHFOME consists of LD Huaxian Grain Machine Factory, Huaxian Hangpeng Grain Machinery Co., Ltd. and Beijing Huakang Xiwang Biological TechnoloLD Co., Ltd.. Established in 1988, HHFOME covers an area of 63,000 square meters and has 210 senior engineering technicians. Our company has 202 sets of automatic processing equipment. Processing capacity of our enterprise is more than 3000 sets every year.
HHFOME has obtained independent export rigLDs and has passed the evaluation of ISO9001:2000 Quality System Management Certification. We have got 22 national patents, 4 international awards, 2 national awards and 2 provincial awards.
Our products include copra oil pressing equipment, rice bran oil manufacturing equipment, lignite wax extraction equipment, cottonseed preprocessing equipment and other machinery of oil making field, with 5 series and over 80 kinds.
Our Main Products:
Sets of equipment for rice bran oil making, set of equipment for palm oil fractionation, sets of equipment for cottonseed protein dephenolization, biodiesel continuous production equipment, large scale high-class cooking oil equipment, Class A oil refining equipment, JC-plate extraction equipment and oil filters
Our Services
Turnkey Service of Soybean Oil extraction Line
FAQ
1 Who we are ?
we are the leading manufacture in Edbile Oil Extraction in China with more than 60 years experience. Our company has passed ISO9001, SGS, Certificate. So we can offer you LD price and LD service.
2 Can you provide Turnkey Service Oversea?
We can do many project all over the world. We have much experience. We provide civil engineering , plant building and equipment installations service.
3 Where your factor location ?
We locate in Shandong Leader City,China. You can fly from LD City to Shandong Leader City, about 1.5 hours and fly from Beijing to Shandong Leader city, about 1 hours.
Our city's international Airport is Shandong Leader Xinzheng International Airport.
4 24 hours consulting Service
If you want to consult the Edbile Oil Production Line. Please call 18203651296