Shandong Leader Mechanical Equipment Co., LTD supply the complete set of Cooking oil production line machinery including sunflower oil production line, palm oil production line, soya bean oil production line, peanut oil production line, cotton seeds oil production line, maize corn germ oil production line, clamelia oil production line, rapeseeds oil production line, canola oil production line, coconut cropra oil production line, shea oil production line, groundnuts oil line, sesame oil production line,black seeds oil production line, jatropha seeds oil production line,moringa seeds oil production line.
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For economic reasons it is increasingly popular to start a sunflower oil plant for sunflower oil processing to make cheap sunflower seeds into more valuable and healthy sunflower oils. The sunflower is a distinctive, flowering plant (Helianthus annuus L.), the seeds of which contain a valuable edible oil that contains more Vitamin E than any other vegetable oil. Most sunflower oil is used in food products. The seeds of confection varieties of sunflowers are also sold for human consumption and birdseed.
Some smaller plants are only press-plants and do not apply the step of hexane extraction. This results in higher oil content in the meal. Below are the steps of sunflower oil processing.
⢠Seed preparation and cleaning
⢠Grading the seeds into large, medium and small sizes
⢠Seeds to be marketed as in-shell are bagged
⢠Seeds to be sold as kernel are hulled and then bagged
⢠Storage
There types of sunflower oil available are mid-oleic linoleic and high oleic sunflower oil. All are developed with standard breeding techniques. They differ in oleic levels and each one offers unique properties. Sunflower oil that is processed by Shandong Leader Mechanical Equipment Co., LTD meets the needs of consumer and food manufacturers alLD for a healthy and high performance non-transgenic vegetable oil.
Features of the rice bran oil pressing machinery
1, At first, rice bran and tips separation section, which can get more value byproducts than the rice bran, on the other hand, through the screening, you can get rid of the broken rice, which is easy to puffing.
2, Puffing is not easy into powder, and the materials permeate well through the solvent extraction,
and itâÂÂs conducive to the implementation for the solvent extraction.
3, Rice bran softening and condition section, create a good production environment; minimize the total fat loss, increase oil yield and output and improve the quality of oil and meal.
4,Perfectly match extraction production line, design different production processes according to different materials.
The process flow of the rice bran oil pressing machinery
Pretreatment section
Technical index for puffing pretreatment plant
(1) Moisture of puffed rice bran : 7-8%
(2) Color of puffed rice bran : normal
Consumption of puffing pretreatment plant
(1)Power consumption per ton material:35kwh
(2)Steam consumption per ton material:200kg
(3)Water consumption per ton material: 50kg
Solvent extraction section
Technical index of solvent extraction plant
1, residual oil in cake: â¤1.5%
2, color of cake: nomal
3, residual solvent in crude oil: â¤300ppm
4, volatile substance in crude oil: â¤0.2%
5, color of crude oil: no smell, clean when temperature higher than 80ðc
Edible oil refining section
Consumption of the oil refining workshop
1, Steam consumption: ⤠380kg/T oil
2, Electric consumption: â¤33 kw.h/T oil
3, Water consumption: 200kg/T oil( include soft water)
4, Phosphoric acid consumption: 3kg/T oil
5, Alkali consumption: acid value ÃÂ1 kg/T oil
6, Bleaching caly consumption: 40-60kg/T oil
7, Residual oil of waste blanching clay:
8, Circulating cooling water:400m3/h
Type |
Equipment |
Model |
Capacity (T/D) |
Power (KW) |
Pretreatment and pre-pressing equipment |
Bucket Elevator |
DTG series |
50-2400 |
2.2-3.0 |
Spiral Conveyor |
LSS series |
50-1000 |
2.2-1.1 |
|
Chain Dryer |
BH series |
50-1000 |
4-11 |
|
Softening Pot |
RHL series |
50-1000 |
15-110 |
|
Cooker |
ZCL series |
50-1000 |
15-110 |
|
Oil extraction equipment |
Chain Extractor |
TXJ series |
500-4000 |
7.5-22 |
Loop Extractor |
LDD series |
2000-6000 |
15-37 |
|
Rotocel Extractor |
GJP series |
50-2000 |
1.5-111 |
|
Desolventizer-toaster |
DTDC series |
50-2000 |
15-110 |
|
Mixed oil evaporator |
ZF series |
50-2000 |
|
|
Layer steam-stripping tower |
QTD series |
50-2000 |
|
|
Paraffin adsorb system |
YXS series |
50-2000 |
|
|
Water bath type device for exhaust gas recovery |
XSZZ series |
50-2000 |
|
|
Refining equipment |
Vacuum Dryer |
BMTST series |
50-1000 |
|
Desolventizing Tower |
RZG/BMTRT series |
50-1000 |
|
|
Novel Decolorizing Tower |
LYZ series |
50-1000 |
|
|
Disc Deodorization Tower |
TCT series |
50-1000 |
|
|
Packing Deodorization Tower |
TLT series |
50-1000 |
|
|
Crystallization Tank |
YJG series |
50-1000 |
3-15 |
|
Maturing Tank |
TSG series |
50-1000 |
3-15 |
|
Deodorization Pot |
TCG series |
3-20 |
|
|
Auxiliary equipments |
Tube Heat Exchanger |
LN series |
|
|
Spiral Board Heat Exchanger |
16 series |
|
|
|
Tower Condenser |
TLN series |
|
|
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