Sunflower oil processing equipment for dewaxing and refining machine

Sunflower oil processing equipment for dewaxing and refining machine is mainly composed of 7 major parts of screw axis, press cage, feed mechanism, cake yielding mechanism. transmission system, electric control part and vacuum filter part. All the parts are assembled on the frame and screwed as a whole.

Advantage of Sunflower oil processing equipment for dewaxing and refining machine:
Service is our aim,Shandong Leader Machinery Co.,Ltd. are now a leading company in edible oil production plant field.Shandong Leader Machinery Co.,Ltd. supply various oil production plant and connected equipments. 300 people service team, escort for your project.
(1) High oil yield , obvious economic benefit .
(2) Lower residual oil rate in the dry meal .
(3) Improving the quality of the meal .
(4) Low processing cost , high productivity.
(5) Saving energy,saving labor.

Pressing process of Sunflower oil processing equipment for dewaxing and refining machine:
a. Pre-press: Press the flakes to leave about 16%-18% in the cake. The cake will go to extraction process.
b. Second oil press: Press the cake till the oil residue is about 5%.
C.Oil extraction effect is good, high oil extraction rate.

Specifications

Peanut/sunflower/rice bran/corn oil processing equipment

What our machine can produce?

We have pressing machine, solvent extraction machine, and refinery machine, our press/expeller can get cold pressed oil or hot pressed oil from peanut, sunflower seeds, corn germ, cotton seeds, soy bean, rapeseeds and other oil crops; our solvent extraction line can extracte oil from various cakes by solvent(leaching),like soy cake, peanut cake, sunflower cake and others; Our refining machine can help you get refined oil(decoloring oil, degumming oil, deacid oil), 1st to 4st grade cooking oil as your requirements.

The biodiesel machine can produce International standard biodiesel, like EN14214 standard, ASTM 6751-03 standard, DIN V 51606 standard.

What's our factory's ability, what kind of our machine can do?

We can produce all kinds of cooking oil machinery, which includes palm oil production machine, peanut oil production line, soybean oil, cotton oil, sunflwoer oil, corn oil, rice bran oil and other kinds of edible oil production line.

The whole production line includes oil press machine, oil extraction(solvent) machine, oil refining equipment, palm oil fractionation equipment, sunflower oil dewaxing plant, decoloring process machine, deodorization process machine and other machine.

Biodiesel equipment/machines/plant can be manufactured also.

Why choose Doing?

We have more than 20 years experience on oil machinery, Doing factory has installed hundreds of plant all over the world, our responsible engineers, advanced tech and experienced installation worker will make your choice better and more comfortable.

If you have interest or need more info, please feel free to contact me.

1. Introduction

At present, soybean/sunflower/rice bran/corn germ/peanu/rapeseed/canola/cottonseed cooking oil production process have two kind of processing method: pressing and leaching(extraction). Pressing method is by physical pressure and get oil directly from the oil seeds. The whole process does not involve any chemical additives, to ensure product safety, health, pollution-free. The expeller method is divided into cold pressing and hot pressing. The difference of cold pressing and hot pressing is whether use high-temperature process or not. Hot pressing using a high temperature, can improve the oil yield, but destroy nutrients; cold-pressed not to use high temperature, the oil is low, but the complete nutritional ingredients.

1..1 Here have some example of hot pressing and cold pressing method.

1.1.1 Process and methods of seeds pressing.

There are two ways of pressing of special seeds: cold press and hot press.

(1) seeds cold press process: oil seeds--Filtering---Press(suitable moisture)

(2) Hot press process: Soybean/sunflower/rice bran/peanut ---Cleaning---Prepressing---Crude oil---Filter---Twice pressing---Crude oil after twice pressing---Filter

(3) Introduction of process: Will screen soybean and cleaning soybean first, then crushing soybean and add 7-8% of water to soften the seeds, send soybean to cooker, steam until about 115°C, then will press seeds.

1.1.2 Process and method of rapeseed press:

The rapeseed have two ways of pressing, cold press and hot press. To improve the oil yield and oil quality, generally the hot press is used.

(1) Cold press:oil seeds---Screening---Squeezing---Steaming----Pressing, First, Screening the rapeseed and check the moisture content of rapeseed, if the rapeseed too dry, we need to add 2.5-3% water, later put the seeds into the expeller.

(2) Hot press: Rapeseed/vegetable seeds---Screening---Squeezing---Steaming----Pressing, Filter the rapeseed and remove the residue, and then enter the flaking machine for seeds flaking. After flaking, will go into the cooker for steaming and roasting, during steaming add 2-3% water, will start milling after the seeds become brown and the temperature is 110-120°C.

1.1.3 The process and method of peanut kernel pressing.

Hot press and cold press is suitable for peanut kernel, generally we use hot press. Hot pressing, the first crushing or flaking the peanut kernel, then placed in the steamer for 1.5-2 hours. When the cake’s temperature arrives 120°C and water content is 3%, will start normal squeezing.

Peanut----Cleaning---First milling---filter----Press two times---Crude oil----Refinery---Press third times---Crude oil after pressing----Filter----Cake after pressing.

1.1.4 Character of seeds press/mill/expeller machine

2. The difference of pressing and extraction(leaching):

Squeezing method due to the yield is low, so the raw material for squeezing must be seeds of high oil content, and itself is probably oil crops; Due only to squeeze at the same time, the residual oil in the cake is high, so the modern enterprise in order to save resources, the pursuit of efficiency of cases will be to squeeze the oil cake with leaching rule of oil again

3. Introduction of solvent extraction line

The whole extraction workshop is selected on the base of safety, reliable, energy-saving, less fault, easy maintenance, and long using life, adopting world advanced technology and equipment to achieve the best process effect.

Process flow:

The material(for pretreatment) is sent to the extractor by the airtight packing auger. The mateiral will be sprayed for extraction by the solvent(Hexance) or mixed oil after they fall into the extractor. The wet dreg(after dripping), falling into the conveyor and be sent to the evapo-separated machine. After steaming, baking and desolventizing, the dreg will be sent to the dreg storehouse. Mixed oil after extraction enters into the first and second long tube evaporator for seperating the steam and solvent, and then flow into the stripping tower for desorption the remaining solvent of crude oil. The extracted oil from the last process will be sent into the crude oil tank for refining plant. The solvent vapors from the extractor, evapo-separated machine, evaporator, stripper tower will be recycled in the cooling system. The solvent after cooling will be collected in the fresh solvent tank for reusing in the process.

Main equipment:

Rotocel extractor(loop type extractor), evapo-separated machine, Long tube evaporator, stripper tower, condenser, absorber, conveyor, sealing auger and so on.

4. Crude cooking oil refining process

(1)Pump crude edible oil into refining tank and heat with conduction oil, and the temperature will reach about 70°C-80°C after one hour.

Add acid or alkali to separate according to the acid value. After one hour's processing and 4-6hours deposit, then convey soap stock to storage tank.

(2)Pump refined oil into decoloring tank. When it is up to 90-110°C after one hour's heating, add clay into tank for 20min's processing. Then separate clay and oil with filter.

(3)Put decolorizing oil into deodorization tower with vacuum pump. Heat and process with steam for odor removal. After process, you will get final oil product.

5. Raw material

Manufacturing workshop

Oil factory

Our customer

Peanut/sunflower/rice bran/corn oil processing equipment

Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of Sunflower oil processing equipment for dewaxing and refining machine.Shandong Leader Machinery Co.,Ltd. manufacture Sunflower oil processing equipment for dewaxing and refining machine making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Soybean Protein Line for you reference,such as Sunflower oil processing equipment for dewaxing and refining machine ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Soybean Protein Line.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
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