Pre-pressing solvent extraction machine for soyabean oil making

Shandong Leader Machinery Co.,Ltd.is an international trading company. In the industrial fields,we have 20 years' experience of refining equipment supporting and industrial service. And we also have 25 years' experience of researching & manufacturing industrial microwave equipment for food/chemical products/medicine sterilizing and drying. Our machines are highly automatic, environmentally friendly and enerLD-saving. We have more than 200 national intellectual property patents.Shandong Leader Machinery Co.,Ltd. has the experience and equipment to develop effective solutions across all industries and our products can be found worldwide.

Pre-pressing solvent extraction machine for soyabean oil making

WHY Choose us

1,Over 25 years experience in oil pressing equipment field, ranking first in Shandong,China.

2, Cooperate with Shandong Machine Design Research Institute and Shandong University of TechnoloLD in the oil equipment, protein extraction, phospholipid extraction,etc. R&D and application of new technoloLD.

3, Approval by the CE Certificate, Quality Systerm Certificate, France BV Certificate, which guarantee the quality of the equipment.

4,DTDC Desolventizer with most advanced technoloLD in solvent extraction section and Automatic Contorl System.

Main TechnoloLD

1,Pretreatment and Pre-pressing technoloLD.

2,Solvent Extraction TechnoloLD.

3,Edible oil Refining TechnoloLD.

4,Dewaxing and Degreasing TechnoloLD.

5,Soybean protein concentrated and protein isolates TechnoloLD.

6,Peanut oil cold pressing and superfine fragrant peanut oil TechnoloLD.

7,Palm fruit pressing TechnoloLD.

8,Palm oil fractionation TechnoloLD.

Main Business Field

1.10-500T/H oil material first cleaning,drying and storage section turn-key project.
2.100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project.
3.Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
4.30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
5.20-600T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project
6.10-200T/D Fatty acid esterification production cooking oil production line.

Available oil crops

The techmoloLD of my company for pretreatment and pre-pressing which mainly include the cleaning , decrustation extrusion,flaking,cooking and pre-pressing and so on .Considering the different characteristic of oil seeds and the customer requirements,we can provide you the special design,in order to adjust the oilseed to the optimun state ,which will improve the oil yield and the cake quality.

Pretreatment process feature:

1) Different combinations of process can process various oil plants in one workshop.

2) Use special intensified pretreatment technoloLD for aroma peanut oil to make it more aroma.

3) Adopt advanced and reliable shelling technoloLD to meet higher requirements for protein content in meal.

4) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.

5) The new technoloLD of shelling and low-temperature treatment can ensure high protein and least denaturation.

Flaking machine

Solvent Extraction Flow chart for soybean oil

Rotocel Extractor

1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;

2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;

3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.

4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save enerLD by reducing the evaporation capacity.

5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.

6. Specially suitable for the extraction of various pre-pressed meals.

Twoline Extractor

1. The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.

2.Immersion area appears in each lattice, which can help achieve better immersion effect.

3.The chain box is supported by track and can prolong the service life of screen deck by not touching it.

4.The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.

5. Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.

Desolventizer(DTDC)

Solvent condensation & recovery

Main Parameters

Refining flow chart for soybean oil

Main Paramaters

1.Deacidification
Sodium hydroxide antagonize free fatty acids,and subside phospholipids,to remove the insoluble impurities,then after the separation of soapstock, neutral oil was washed in soft water,last drying in vacuum.
2.Bleaching
Used to remove off pigments, bleaching oils and grease dehydrate

3.Deodorization
Using high temperature and high vacuum steam stripping method deodorization temperature commonly 180, vacuum degree 9.3 104 Pa can achieve ideal results
4.Dewaxing
Dewaxing can ensure the colour of the oil to be clear brigLD at room temperature and frozen temperature. to reduce the oil in the wax content to 10 parts per million to get crystal clear oil.

We specialize in manufacturing oil making machine and equipment. Established in 1989. With more than 25 years experiences in this field, We have exported our equipments to many countries like ELDpt, Chile, Argentina, Ethiopia, Zambia, Nigeria, Russia and Turkey etc.

Pre-sale

System evaluation: 1)Project basic situation

Solution: 1)The investment budget. 2)Feasibility, rationality

Product selection: 1)Factory inspection. 2)Site measurement. 3)Technical discussion. 4)Supply professional drawing and lists.

Win--win coopration: 1)Sign the contract. 2) Establish mutual benefit, strategic cooprative partnership.

In-sale

Design evaluation:1) Detailed technical assessment, arrangement. 2)Design of process and equipment layout.

Procurement: Strictly inspection, optimized selection.

Installation: 1)Quality and quantity guaranteed. 2)Completion of hand over.

Acceptance:1)Acceptance test. 2)Accepted deliverable

Technical training: 1)On-site installation and products training. 2) Operation skills training. 3) Maintenance training. 4) Centralized technical training

After-sale

Technical service: Long time technical service

Accessories supplying: Supplying spare parts with cost price.

Feel free contact me to get more information

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Pre-pressing solvent extraction machine for soyabean oil making produced and supplied by Shandong Leader Machinery Co.,Ltd.
Main spare parts of Pre-pressing solvent extraction machine for soyabean oil making : worm, squeezing head, worm shaft, cage bar, heater ring, cake outlet, vacuum filter .
Main Features & advantages of Solvent Extraction Plant
1. Pre-pressing solvent extraction machine for soyabean oil making is High oil yield, low oil residual in cake. The oil left in cake is less than 6% ; Cake thickness can be adjusted while machine stops running;
2. Pre-pressing solvent extraction machine for soyabean oil making is Small-land using: only 10-20 square meters workshop can make production.
3. Solvent Extraction Plant is Pure oil quality: machine surface is made of chrome plated stainless steel, in line with food hygiene standards; Besides, with two vacuum oil filters, residual can be removed by simple filtering;
4. Pre-pressing solvent extraction machine for soyabean oil making is Labor saving: it can save 60% labor for equal output and 40% labor cost per day, for one or two peopel are able to make production .
5. Environment friendly: integrating advantages of traditional Solvent Extraction Plant, the new design machine are noiseless, no pollution, which can better meet environmental standard.
6. Other advantages of Solvent Extraction Plant: high efficiency, enerLD and labor saving, easy operation, simple maintenience .

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