The production capacity of a Environment-friendly biodiesel processor is between 1.5 and 10 kg of solid per m2 of filtering surface. For every filter press model, the chamber volume and the filtering surface depend on the number of Cooking oil making machine of complete set certificated by CE ISO BV plates.In practical terms pressing times are less then four hours. Filtration time depends on:cake thickness,sludge concentration,specific resistance,compressibility coefficient.One of the advantages of the Shandong Leader Machinery Co.,ltd. is that it can accept sludge with average filterability. Environment-friendly biodiesel processor is always advantageous to optimally thicken sludge before filter press operations.When the Cooking oil making machine of complete set certificated by CE ISO BV has stopped, the filtrate circuits and central duct, which is still filled with liquid sludge, are purged by compressed air.Shandong Leader Machinery Co.,ltd. Washing of clothes should be carried out every 15-30 processing oprations. For mid- or large units this take place on press using water sprayers at very high pressure (80-100 bar).
Specifications
1.High conversion rate (up to 85%)2.High quality biodiesel
3.Simple operation
4.Small investment of equipment
Biodiesel Processor
The process of biodiesel production:
Raw material(Used cooking oi/swill oil/animal oil etc)âPretreatment processâContinuous dehydration processâEsterification process(Ester exchange)âDesolventizingâWashed quenchedâFilter processâGassing dehydrationâDistillation processâCooling processâSecondary filterâBiodiesel product
Brief introduction of biodiesel oil:
The biodiesel can be used as substitute product of petroleum fuel. It is can be produced by vegetable oil fat and animal fat, but at present, most people using the fatty acid, swill oil, used cooking oil and leftovers which produced in refining process as the materials.
The biodiesel not only can be used for biofuel, it also can be as diesel fuel additive. In recent 20 years, using the vegetable oil to make the biodiesel to instead the petroleum fuel, it already aroused more and more attentions from all over the world. At present, The European and North America countries utilizing the vegetable oil as biodiesel materials, but Japan through recycling used cooking oil to make biodiesel.
Advantaged, it also can be efficient utilized the waste, at the meanwhile, it can reduce the pollution of used cooking oil.
In nowadays, biodiesel is already widely applied as engin fuel in tractor, cars, and sedans.
The advantages of biodiesel oil:
1. Engine is starting at low temperature (-10°C)
2. It not belongs to dangerous cargo, so itâs easy to transport.
3. There is less sulfur and aromatic alkyl in biodiesel, so itâs less harmful to human and environment.
4. As a kind of renewable energy sources, the biodiesel will not finised.
5. The supply of biodiesel is not controlled by OPEC, itâs benefit to the stability of international petroleum market.
Biodiesel quality standards:
Index |
Units |
Germany DIN 51606 (1997) |
American ASTM6751 (2001) |
Density |
g/cm 3 |
0.875-0.90 |
-- |
Cooking value CCR (100%) |
% |
Max 0.05 |
Max 0.050 |
Ash content |
% |
Max 0.02 |
Max 0.020 |
Total sulfur |
% |
Max 0.01 |
Max 0.05 |
Cetane number |
-- |
Min 49 |
Min 40 |
Flashing point |
Celsius degree |
Min 110 |
Min 100 |
For copper corrosion performance |
Degree |
1 |
No. 3b max |
Kinematic viscosity, 40 0 C |
mm 2 /s (cSt) |
3.5-5.0 |
1.9-6.0 |
Neutralization value |
Mg KOH/g |
Max 0.5 |
Max 0.8 |
Free glycerin |
% |
Max 0.02 |
Max 0.02 |
Total glycerin |
% |
Max 0.25 |
Max 0.24 |
Cold filter plugging point(CFPP) |
Summer (Centigrade) |
Max 0.0 |
-- |
Winter ( Centigrade) |
Max -15 |
-- |
After finish degumming process about Environment-friendly biodiesel processor, at once add into lye carrying alkali refining deacid, lye concentration 16 ° Be ′, super alkali is 0.1to0.3% oil weight, after finish adding, continuous stirring 30min, when soap particles accumulated condensing, should reduce stirring speed, 30r/min avoid emulsion. After adding alkali, gradually rising temp to the end temp 65 ° C, see to that the rising temp speed should control at 1 degree per minute, not too fast. Shut off neutral pot drive part, theoil settled in the pot 6-8 hours, make oilseparate from soap.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.