20-3000TPD qualified crude Corn germ oil refinery manufactures with ISO&CE

The production capacity of a 20-3000TPD qualified crude Corn germ oil refinery manufactures with ISO&CE is between 1.5 and 10 kg of solid per m2 of filtering surface. For every filter press model, the chamber volume and the filtering surface depend on the number of Cooking oil making machine of complete set certificated by CE ISO BV plates.In practical terms pressing times are less then four hours. Filtration time depends on:cake thickness,sludge concentration,specific resistance,compressibility coefficient.One of the advantages of the Shandong Leader Machinery Co.,ltd. is that it can accept sludge with average filterability. 20-3000TPD qualified crude Corn germ oil refinery manufactures with ISO&CE is always advantageous to optimally thicken sludge before filter press operations.When the Cooking oil making machine of complete set certificated by CE ISO BV has stopped, the filtrate circuits and central duct, which is still filled with liquid sludge, are purged by compressed air.Shandong Leader Machinery Co.,ltd. Washing of clothes should be carried out every 15-30 processing oprations. For mid- or large units this take place on press using water sprayers at very high pressure (80-100 bar).

Specifications

20-3000TPD qualified crude Corn germ oil refinery manufactures with ISO&CE

crude Corn germ oil refinery

1. Introduction

(1) The method of oil refineries Process can be divided into intermittence oil refining, semi-continuous oil refining and continuous oil refining.

(2) The main parts of oil refining plant:: neutralization, decoloration, deodorization, derosination, degumming and dewaxing. ( most of these parts are physical process)

2. Main Refining Process.

(1) Crude oil alkali refining

First, crude oil is put into neutralization tank. When the oil heated to 70-80 °C, the alkali water which heated by hot water is put into the balance tank. Then they are beginning to reaction to rid off the acid. Semi-refining oil and soapstock are got.

2) Semi-refining oil decolorizing

This part uses the clay to decolorizing the semi-refining oil. First, the oil and clay are mixed. After a short time, the color will get out from oil. Then the vibrating filter will separate the oil and clay. The oil get from this step is called decolorizing oil.

3) Decolorizing oil deodorizing

The function of this part is move the odour from the oil. The steam will play an important role in this processing. For most materials, this is the last step and edible oil have got.

4) Dewax

For rice bran oil, sunflower oil and corn embryo oil need the dewax process. The oil contains a lot of wax, which comes from the skin of oil seed.

3. Functions of main parts

(1) Refining section: used to P-acid de-gumming, alkali refining de-acid and water rinsing.

(2) Decoloring section: used to remove off pigments, bleaching oils and grease dehydrate.

(3) Deodorizing section: to remove off the odor components in oil.

(4) Dewax: used to remove off the wax in the oil, in order to get the high quality oil.

(5) Heattransfer oil stove: supply each device production needing heat energy, temperature reach above 280°C.

(6) Steam generator: produce the needing steam for de-odoring and distillation.

(7) Vacuum pump: supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree can reach above 755mm Hg.

(8) Press filter: filter clay, filter out clear oil.

(9) Air compressor: blow dry bleached clay, blow empty the leftover oil in the press filter.

4.Technical performances of RBD oil

Refinery line
Crude oil refining workshop is through take off impurity, Degumming, decoloring, deodorization, removing wax, fractionation etc, to achieve different standards edible oil.
At present, Having four grade of edible oil, different oil grade have different requirement for quality and machines.
Flow chart of refinery
Crude oil——→Take off impurity——→Degumming——→Decoloring——→

Deodorization——→Removing wax——→Fractionation——→Crystallization
Advantage:
1.After refining the impurity of oil must be less than 0.2%
2.Recycling system save power and money
3.Lower oil waste

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After finish degumming process about 20-3000TPD qualified crude Corn germ oil refinery manufactures with ISO&CE, at once add into lye carrying alkali refining deacid, lye concentration 16 ° Be ′, super alkali is 0.1to0.3% oil weight, after finish adding, continuous stirring 30min, when soap particles accumulated condensing, should reduce stirring speed, 30r/min avoid emulsion. After adding alkali, gradually rising temp to the end temp 65 ° C, see to that the rising temp speed should control at 1 degree per minute, not too fast. Shut off neutral pot drive part, theoil settled in the pot 6-8 hours, make oilseparate from soap.

If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy

NOTE:We can specially design the machine according to your production's features.