The production capacity of a 1-3000TPD crude sesame oil refinery machine/sesame oil making machine with ISO&CE is between 1.5 and 10 kg of solid per m2 of filtering surface. For every filter press model, the chamber volume and the filtering surface depend on the number of Cooking oil making machine of complete set certificated by CE ISO BV plates.In practical terms pressing times are less then four hours. Filtration time depends on:cake thickness,sludge concentration,specific resistance,compressibility coefficient.One of the advantages of the Shandong Leader Machinery Co.,ltd. is that it can accept sludge with average filterability. 1-3000TPD crude sesame oil refinery machine/sesame oil making machine with ISO&CE is always advantageous to optimally thicken sludge before filter press operations.When the Cooking oil making machine of complete set certificated by CE ISO BV has stopped, the filtrate circuits and central duct, which is still filled with liquid sludge, are purged by compressed air.Shandong Leader Machinery Co.,ltd. Washing of clothes should be carried out every 15-30 processing oprations. For mid- or large units this take place on press using water sprayers at very high pressure (80-100 bar).
Specifications
1. crude sesame oil refinery machine2. continuous, batch refinery.
3. High quality, high oil yield
4. The residual:
1-3000TPD crude sesame oil refinery machine/sesame oil making machine with ISO&CE
Company Information
crude sesame oil refinery
1. Introduction
(1) The method of oil refineries Process can be divided into intermittence oil refining, semi-continuous oil refining and continuous oil refining.
(2) The main parts of oil refining plant:: neutralization, decoloration, deodorization, derosination, degumming and dewaxing. ( most of these parts are physical process)
Product Description
2. Main Refining Process.
(1) Crude oil alkali refining
First, crude oil is put into neutralization tank. When the oil heated to 70-80 °C, the alkali water which heated by hot water is put into the balance tank. Then they are beginning to reaction to rid off the acid. Semi-refining oil and soapstock are got.
2) Semi-refining oil decolorizing
This part uses the clay to decolorizing the semi-refining oil. First, the oil and clay are mixed. After a short time, the color will get out from oil. Then the vibrating filter will separate the oil and clay. The oil get from this step is called decolorizing oil.
3) Decolorizing oil deodorizing
The function of this part is move the odour from the oil. The steam will play an important role in this processing. For most materials, this is the last step and edible oil have got.
4) Dewax
For rice bran oil, sunflower oil and corn embryo oil need the dewax process. The oil contains a lot of wax, which comes from the skin of oil seed.
3. Functions of main parts
(1) Refining section: used to P-acid de-gumming, alkali refining de-acid and water rinsing.
(2) Decoloring section: used to remove off pigments, bleaching oils and grease dehydrate.
(3) Deodorizing section: to remove off the odor components in oil.
(4) Dewax: used to remove off the wax in the oil, in order to get the high quality oil.
(5) Heattransfer oil stove: supply each device production needing heat energy, temperature reach above 280°C.
(6) Steam generator: produce the needing steam for de-odoring and distillation.
(7) Vacuum pump: supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree can reach above 755mm Hg.
(8) Press filter: filter clay, filter out clear oil.
(9) Air compressor: blow dry bleached clay, blow empty the leftover oil in the press filter.
4.Technical performances of RBD oil
Transparency |
Odour and taste |
Color (L.V.B133.4) |
Moisture and volatile |
Clarification and clearness |
No peculiar smell |
â¤R1 Y10 |
â¤0.10% |
Impurity |
AV (mgKOH/g) |
PV(meq/kg) |
FFA |
â¤0.10% |
â¤0.12 |
â¤3 |
0.06% |
Refinery line
Crude oil refining workshop is through take off impurity, Degumming, decoloring, deodorization, removing wax, fractionation etc, to achieve different standards edible oil.
At present, Having four grade of edible oil, different oil grade have different requirement for quality and machines.
Flow chart of refinery
Crude oilâââTake off impurityâââDegummingâââDecoloringâââ
DeodorizationâââRemoving waxâââFractionationâââCrystallization
Advantage:
1.After refining the impurity of oil must be less than 0.2%
2.Recycling system save power and money
3.Lower oil waste
our factory
FAQ
1. What our other machines can do?
We have pressing machine, solvent extraction machine, and refinery machine, our press/expeller can get cold pressed oil or hot pressed oil from peanut, sunflower seeds, corn germ, cotton seeds, soy bean, rapeseeds and other oil crops; our solvent extraction line can extracte oil from various cakes by solvent(leaching),like soy cake, peanut cake, sunflower cake and others; Our refining machine can help you get refined oil(decoloring oil, degumming oil, deacid oil), 1st to 4th grade cooking oil as your requirements.
The biodiesel machine can produce International standard biodiesel, like EN14214 standard, ASTM 6751-03 standard, DIN V 51606 standard.
2. What's your factory's ability, which kind of machine do you manufacture?
We can produce all kinds of edible oil machinery, which includes palm oil production machine, peanut oil, soybean oil, cotton oil, sunflower oil, corn oil, rice bran oil and other kinds of edible oil.
The whole line includes oil press line, oil extraction (solvent) line, oil refinery line, palm oil fractionation line, sunflower oil dewaxing line, decoloring process, deodorization process and others.
We can produce biodiesel plant/equipment/machines also. On the other hand, our factory developed ourselves, import many advanced technology to strengthen ourselves and ensure our customer's right.
3. Why always choose LD?
A. More than 40 yearsâ manufacturing experience.
B.26 technical engineers research on new efficient processing craft and instruct manufacturing and installation work.
C.76 technicians in our professional installation team with rich and mature installation and training experience.
D. CE & ISO9001&BV&TUV certificate
4. Co-operating customers' feedback:
It has advanced design, convenient operation, high output, strong compatibility and high efficiency. The series products combine both refined traditional technology and scientific research, so that the products can satisfy marketing request and users' benefit. Their machines have been establishing a good reputation in China and around the world.
5. Raw material
Raw material |
Oil content |
Peanut |
44-55% |
Camellia |
58-60% |
Castor seed |
50-70% |
Soybean |
18-21% |
Cotton seed |
33-40% |
Rapeseed |
33-40% |
Sesame seed |
45-50% |
Sunflower seed |
40-50% |
Rice bran |
18-20% |
Safflower seed |
29-45% |
Corn embryo/germ |
30-40% |
Walnut |
40-65% |
Flaxseed/Linseed |
29-44% |
Palm seed |
50-55% |
Coconut |
35-45% |
6. Professional Advice
Please kindly inform us your required daily capacity, treated quantity, raw material, covering space and related data,so that we can make flow chart production line for you as your requirement. We will stand at your point to suggest low cost and suitable production line for you. Sincerely want to cooperate with you.
Besides refining equipment, our company also provides high quality pre-pressing equipment and leaching/extraction equipment with which the you can prepress the raw material and get the oil in the cake.
7.What our machines can produce?
We can produce all kinds of cooking oil machinery, which includes palm oil production machine, peanut oil production line, soybean oil, cotton oil, sunflwoer oil, corn oil, rice bran oil and other kinds of edible oil production line.
The whole production line includes oil press machine, oil extraction(solvent) machine, oil refining equipment, palm oil fractionation equipment, sunflower oil dewaxing plant, decoloring process machine, deodorization process machine and other machine.
Biodiesel equipment/machines/plant can be manufactured also.
Oil seeds press production line: 10-2000MT per 24 hrs .
Solvent extraction production line: 10-1000MT per 24 hrs.
Edible oil refinery production line: 1-600MT per 24 hrs.
Biodiesel production line: 1-600MT per 24 hrs.
The biodiesel machine can produce International standard biodiesel, like EN14214 standard, ASTM 6751-03 standard, DIN V 51606 standard.
our certificates
If you are interested in crude sesame oil refining machines, please feel free to contact me.
After finish degumming process about 1-3000TPD crude sesame oil refinery machine/sesame oil making machine with ISO&CE, at once add into lye carrying alkali refining deacid, lye concentration 16 ° Be ′, super alkali is 0.1to0.3% oil weight, after finish adding, continuous stirring 30min, when soap particles accumulated condensing, should reduce stirring speed, 30r/min avoid emulsion. After adding alkali, gradually rising temp to the end temp 65 ° C, see to that the rising temp speed should control at 1 degree per minute, not too fast. Shut off neutral pot drive part, theoil settled in the pot 6-8 hours, make oilseparate from soap.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.