The production capacity of a 3000T complete edible oil production line | cooking oil making machine is between 1.5 and 10 kg of solid per m2 of filtering surface. For every filter press model, the chamber volume and the filtering surface depend on the number of Cooking oil making machine of complete set certificated by CE ISO BV plates.In practical terms pressing times are less then four hours. Filtration time depends on:cake thickness,sludge concentration,specific resistance,compressibility coefficient.One of the advantages of the Shandong Leader Machinery Co.,ltd. is that it can accept sludge with average filterability. 3000T complete edible oil production line | cooking oil making machine is always advantageous to optimally thicken sludge before filter press operations.When the Cooking oil making machine of complete set certificated by CE ISO BV has stopped, the filtrate circuits and central duct, which is still filled with liquid sludge, are purged by compressed air.Shandong Leader Machinery Co.,ltd. Washing of clothes should be carried out every 15-30 processing oprations. For mid- or large units this take place on press using water sprayers at very high pressure (80-100 bar).
The whole production line contains three workshops:
1.oil seeds pretreatment&expansion workshop
2.oil seeds extraction workshop
3.oil seeds oil refining workshop
Pretreatment&Expansion Workshop
Craft flow:
Crude oil seedsâ cleaning â softening â expanding â drying â to extraction workshop
Pretreatment and prepressing section is a very important section before extraction.It will directly affect extraction effect.
Craft features:
1.Create good production enviroment
2.Minimize the total fat loss,increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and offal.
4.Perfectly match extraction production line,design different production processes according to different materials.
Oil Extraction Workshop
Craft flow:
solvent steam
â â
extraction â mixed oil â evaporationâ steam-stripping â crude oil seeds oil
Extractor types:
Level rotation extractor, loop type extractor, chain extractor
Extraction methods:
Use organic solvent through soaking or spraying contact methods to extract oil from oilseeds.
Advantages of extraction craft:
1.High oil yield, low residual oil in meal;
2.Low labor intensity;
3.Good working environment;
4.Good meal quality.
Negative pressure evaporation helps to improve crude oil quality.
Craft features:
1. Adopting negative pressure evaporation can ensure excellent oil quality;
2. Extraction system is highly adaptable, and can adapt to different raw material ;
3. All equipments are provided with exhaust gas absorption systems with excellent absorption effect;
4. Full energy-saving design utilizes heat energy for many times and saves steam consumption;
OilRefining Workshop
Craft flow:
crude oilseeds oil â degumming&dephosphorization â deacidification â drying â decolorization â deodorization â defatting â dewaxing â finished oil.
Refining methods:
oil refining is according to the different usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
Advantages of refiningcraft:
1. After refining the impurity of oil must be less than 0.2% ;
2.Recycling system save power and money;
3.Lower oil waste.
Craft features:
1.Continuous alkali refining shortens contact time between oil and lye,reduces grease saponification,lowers refining consumption,and improves efficiency.
2.Decolorization adopts technology of combining premixing and steam mixing bleaching,which improves bleaching efficiency,saves consumption of bleaching clay,and it's simple and convenient to operate;and negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value.
3.Deodorization adopts new type continuous deodorization equipment which is applicable for deacidification and deodorization of plant oil with high acid value and lowresin content,the actual production proves its most obvious advantages are strong deacidification ability,excellent hot bleaching effect,high refining rate,good oil quality and so on.
4.The process has multiple heat exchange,which makes full use of the heat energy system,effectively reduces steam consumption,and also has the advantages of adjustable production process,flexible operation,high automatic degree,environment sanitation and so on.
Our certifications
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After finish degumming process about 3000T complete edible oil production line | cooking oil making machine, at once add into lye carrying alkali refining deacid, lye concentration 16 ° Be ′, super alkali is 0.1to0.3% oil weight, after finish adding, continuous stirring 30min, when soap particles accumulated condensing, should reduce stirring speed, 30r/min avoid emulsion. After adding alkali, gradually rising temp to the end temp 65 ° C, see to that the rising temp speed should control at 1 degree per minute, not too fast. Shut off neutral pot drive part, theoil settled in the pot 6-8 hours, make oilseparate from soap.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.