The qualified decolored oil Screw Hydraulic Oil Press machine enters into the spiral plate heat exchanger to recover most of the heat, and LD price commercial cooking oil production of Asia China next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. Shandong Leader Machinery Co.,ltd. The upper layer of combined deodorization tower is the packing structure which Screw Hydraulic Oil Press machine is mainly used to remove the odor producing components such as free fatty acid (FFA); Shandong Leader Machinery Co.,ltd. the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Screw Hydraulic Oil Press machine Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler.
LD price commercial cooking oil production of Asia China
Specifications of : 5T/D----1000T/D cooking oil production
Soybean oil pretreatment workshop:
1) Weighing: Soybean is firstly stored in buffer tank which is for adjusting the soybean flow. By means of weighter the processed Soybean is weighted and the imputing quantity is accumulated.
2) leaning and Impurities separating: By means of Vibrating Sieve the larger and smaller size impurities in Soybean are removed out.
3) Gravity De-stoner & Magnetic Separating: some impurities which are as almost same size as Soybean are still mixed in Soybean, but as their gravity or nature properties are different, by means of Gravity De-stoner and Magnetic Separator , the heavy stone and ferric impurities are separated out from Soybean.
4) Crushing & De-hulling: In order to increase protein content in Soya Meal, the de-hulling process is very significant. De-hulling system is composed of Cracking by two Crushing Mill which breaks Soybean into small pieces, and twice separating by Aspirators which separates Soy Hull out from Soya Meal.
5) Flaking: Flaking Machine is adopted for flaking Soya Meat into thin Flake, during which Soybean cell tissue is destroyed.
6) Expanding: The Soya Flake is fed into Expander in which heat is produced with the functions of kneading, friction between the spiral shaft and inner wall of the Expander,
meanwhile eject in steam to increase Soya Flake temperature.
7) Drying & Cooling: Jetting out from the end of expander, the Soya Cake is very moist and hot , it should be dried at moisture content 9.5% or so, and cooled down to about 60°C by counter-current-wise down in Cooling Dryer, and then the dried Soya Cake is conveyed into Extraction workshop.
Cooking oil production workshop :
1) Oil Extraction system: for extracting oil from Expanded Soya Cake to get Miscella which is mixture of Oil and Hexane;
Wet Meal Desolventizing System: for removing Solvent from Wet Meal as well as to toast and dry Soya Meal for getting proper finished Meal Product qualified for animal feed;
2) Miscella Evaporation System: for evaporating and separating Hexane out from Miscella under negative pressure;
3) Oil Stripping System: for thoroughly removing residual Solvent to produce standard Crude Oil;
Solvent Condensing System: for recovering and circulating use of Hexane;
4) Paraffin Oil Recovering System: further recovering residual Hexane gas remains in vent air by means of Paraffin Oil to reduce Solvent consumption;
Soybean oil refining workshop :
1) Hydrating & Degumming: The Crude Oil firstly is filtered by Filters for removing out mechanical impurities out from, and then has heat-exchange in Heat Exchanger with hot Refined Oil, next is heated by Heater to the appropriate temperature. After being mixed with hot water
by Mixer , it is pumped into Hydrating Reactor in which most phospholipids will be hydrated into flocculent Lecithin Gum.
2) Neutralizing & Degumming: Adding in appropriate Lye by Dosing Pump and mixing them by Mixer , the oil is pumped into Neutralizing Reactor
in the hydratable phospholipids as well as acid are saponified into Soapstock Gum.
3) Washing: There are residual soapstock still remains in degummed and neutralized oil. Adding Hot Water and mixing with oil by Mixer, the residual
soapstock will be solved completely into washing water.
4) Bleaching. The Degummed Oil firstly heat-exchange in Heat Exchanger with hot Refined Oil, next is heated by Heater up to 110°C. And then enters into oil-clay mixer in which it is mixed with Bleaching Clay.
next the mixture of oil-clay enters into Bleaching Tower in which the most pigment in oil will be adsorbed by Bleaching Clay.
5) Deacidifying & Deodorizing: The Bleached Oil contains some odouring substance which mostly are free fatty acids. By means of Assorted De-acidifying & Deodorizing Tower, under high temperature and vacuum condition, these free fatty acids will be stripped out from oil. The odouring substances
are caught in Fatty Acid Scrubber and collected in Fatty Acid Tank .
Interested in cooking oil production ?
Xin Xiang LD Chemical Equipment Co .,Ltd will provide LD professional SOLUTION
and high quality soya oil extraction plant for you.
any soya oil extraction plant,please call us.
Have a fine day!
Our Services
1. Company strength :
a. More than 35 years manufacturing experience.
b. More than 30% of the 200 personnel are professionals.
c. ISO 9001, CE Certification
d. Turnkey products and overseas service
2. Business scope:
a. Oil seeds press production line: 10-1000 t/d.
b. Vegetable cooking oil extraction production line: 10-1500 t/d.
c. Edible oil refinery production line: 1-800 t/d
3. Oil seeds our machine can process:
Sunflower seeds, cotton seeds, soybean, rapeseed, castor, peanut, palm, corn, rice bran, canola, coconut etc.
4. Commitment:
1.Product quality assurance: Products from the quality of raw materials, production, process design, parts processing, production processes, quality control, assembly quality inspection, all-round quality management to ensure that the factory pass rate of 100%.
2. Manufacturers supply spare parts : Long-term provision of spare parts according to the factory ,the company has specialized accessories Sales Department ,through a variety of channels of logistics and the post office ,timely and accurate will you need accessories delivered to you.
3. Provide support: Company technical personnel arrangements free on-site installation and commissioning of the machine, Provide technical training and free, Allows you to easily get started.
Contact MeIf you are interested in our machine, Please click "SEND" to contact with us, or email me by above information.
Shandong Leader Machinery Co.,ltd. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Screw Hydraulic Oil Press machine Such volatiles as FFA from the deodorizing system are separated by the packing catcher Screw Hydraulic Oil Press machine, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the storage tank LD price commercial cooking oil production of Asia China. Our company Shandong Leader Machinery Co.,ltd. has applied the automatic control system Screw Hydraulic Oil Press machine with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For LD price commercial cooking oil production of Asia China application in automatic control system, Screw Hydraulic Oil Press machine can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop Screw Hydraulic Oil Press machine, with efficient production management. LD price commercial cooking oil production of Asia China has reduced the production cost greatly and improved the management efficiency.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.