The qualified decolored oil Screw Hydraulic Oil Press machine enters into the spiral plate heat exchanger to recover most of the heat, and China Supplier Economical home oil extraction for press oil next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. Shandong Leader Machinery Co.,ltd. The upper layer of combined deodorization tower is the packing structure which Screw Hydraulic Oil Press machine is mainly used to remove the odor producing components such as free fatty acid (FFA); Shandong Leader Machinery Co.,ltd. the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Screw Hydraulic Oil Press machine Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler.
China Supplier Economical home oil extraction for press oil
Our company is a large-sized joint-equity enterprise which specialize in producing edible oil machanical equipment and it is also a group enterprise integrating scientific research,manufacturing ,sales as one.research institute of machine design company and henan,henan university of technology(formerly the zhengzhou grain college)school-enterprise cooperation in the oil equipment to carry out long-term,protein extraction,phospholipid extraction,etc R&D and application of new technologies.
The international level-workshop of our plant
1.Rotocel Extraction
Process Features of oil extraction part:
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
6. Specially suitable for the extraction of various pre-pressed meals.
2.Technical Parameters of Home oil extraction
Capacity |
300T/D |
Residual oil in meal |
≤ 1% (soybean) |
Solvent consumption |
≤ 2Kg/T (No.6 solvent oil) |
Crude oil moisture and volatile matter |
≤ 0.30% |
Power consumption |
≤ 15KWh/T |
Steam consumption |
≤ 280KG/T (0.8MPa) |
Finished meal moisture |
≤ 13% (adjustable) |
Residual solvent in finished meal |
≤300PPM (qualified detonated experiment) |
small capacity of oil extraction
3.Wet Meal Desolventizing Process
Desolventizer toaster advantages:
a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
4.Negative pressure evaporation process
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
5.The refining method of oil refinery
1. Chemical refinery
2. Physical refinery
3. Chemical &physical combination refinery
It is used for variety kinds of crude oil, animal fats. mail process of degumming, dehydration, deacidification, decolorization, dewaxing and deodorization.
6.The main process of home oil extraction1-200T/D
1. Crude oil
2. Degumming
3. Deacidification
4. Bleaching
5. Frame filter
6. Deodorization
7. Dewaxing
8. Leaf filter
7.The detail process of home oil extraction 1-200t/d:
1. The decolour tank is for bleaching grease.
2. The deodorizing tank is for deodorizing grease (stainless steel).
3. The conducting oil furnace provides thermal energy need for production, the temperature reach to 280degree.
4. The vacuum pump provides vacuum for bleaching, deodorization which can reach 755mmHg or more;
5. The Air compressor can dry the bleached clay
6. The air press is for filter clay
7. The steam generator can generate steam distillation required.
8. This kind of oil refining equipment make the oi reach the standard level national edible oil.
8.The oil quality outcome standard:
1. Grade one for salad oil
2. Grade two for high quality cooking oil
3. Mixture and volatile≤0.25%.
4. Impurity≤0.2%.
5. AV (mgKOH/g)≤7
6. FFA≤3.5%.
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Shandong Leader Machinery Co.,ltd. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Screw Hydraulic Oil Press machine Such volatiles as FFA from the deodorizing system are separated by the packing catcher Screw Hydraulic Oil Press machine, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the storage tank China Supplier Economical home oil extraction for press oil. Our company Shandong Leader Machinery Co.,ltd. has applied the automatic control system Screw Hydraulic Oil Press machine with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For China Supplier Economical home oil extraction for press oil application in automatic control system, Screw Hydraulic Oil Press machine can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop Screw Hydraulic Oil Press machine, with efficient production management. China Supplier Economical home oil extraction for press oil has reduced the production cost greatly and improved the management efficiency.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.