The qualified decolored oil Screw Hydraulic Oil Press machine enters into the spiral plate heat exchanger to recover most of the heat, and CE 200TD corn oil manufacturing plant next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. Shandong Leader Machinery Co.,ltd. The upper layer of combined deodorization tower is the packing structure which Screw Hydraulic Oil Press machine is mainly used to remove the odor producing components such as free fatty acid (FFA); Shandong Leader Machinery Co.,ltd. the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Screw Hydraulic Oil Press machine Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler.
CE 200TD corn oil manufacturing plant
Unlike almost other vegetable oils, corn oil is obtained from the seed that contained 3%-5% oil. the maize germ accounted for about 6% to 7% of the corn granule.
According to the different maize varieties andmaturities ,oil percentage is differernt too, usually it can reach 38%~50%
Method of germ extraction mainly half wet, wet and dry.
Hydrometallurgy of embryo is the corn immersion, so as to achieve the purpose of embryo and starch separation, embryo extracting rate of 85% a 95% of the act, germ moisture content as high as 60%, oil content of up to 44% 50%.
dry germ extraction without water regulating on Maize by mechanical method, but the corn and wheat germ separation.
Half wet extracting embryo of maize is moistening to a moisture content of 16% - 20%, and then by peeling, crushing and extracting embryo, the embryo extraction efficiency can reach 85%
Corn oil Rotocel Extractor Process Features
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case,
so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to
the micro negative pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and
save energy by reducing the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
6. Specially suitable for the extraction of various pre-pressed meals.
Main Economic and Technical Parameters of Rotocel Extractor (take 500T corn germ extraction as an example)
Capacity |
500T/D |
Residual oil in meal |
≤ 1% (corn) |
Solvent consumption |
≤ 2Kg/T (No.6 solvent oil) |
Crude oil moisture and volatile matter |
≤ 0.30% |
Power consumption |
≤ 15KWh/T |
Steam consumption |
≤ 280KG/T (0.8MPa) |
Finished meal moisture |
≤ 13% (adjustable) |
Residual solvent in finished meal |
≤300PPM (qualified detonated experiment) |
Corn oil Towline Extractor Process Features
1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and
thither on the material layer and ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.
4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.
5) Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.
Main Economic and Technical Parameters of Towline Extractor (take 500T/D corn germ as an example)
Steam consumption |
≤ 280kg/t (soybean) |
Power consumption |
installed capacity 320KW |
Solvent consumption |
≤ 4kg/t (No.6 solvent) |
Residual oil in meal |
≤ 1.0% |
Moisture in meal |
12~13% (adjustable) |
Solvent in meal |
≤ 500ppm |
Urase activity |
0.05-0.25 (corn cake) |
Total volatile matter |
≤ 0.3% |
Residual solvent |
≤ 300ppm |
Mechanical impurities |
≤ 0.2% |
Corn oil refining machine:
1.Deacidification
Sodium hydroxide antagonize free fatty acids,and subside phospholipids,to remove the insoluble impurities,then after the separation of soapstock, neutral oil was washed in soft water,last drying in vacuum.
2.Decoloration
Corn oil pigments in two categories: one is the natural pigment, such as the carotenoids lutein materials such as chlorophyll, these are easy to bleach,and the other type of the products of organic matter, these pigments are not easy to be bleached.
3.Dewaxing
Dewaxing can ensure the colour of corn oil to be clear bright at room temperature and frozen temperature. to reduce the oil in the wax content to 10 parts per million to get crystal clear oil.
4.Deodorization
Using high temperature and high vacuum steam stripping method deodorization temperature commonly 180, vacuum degree 9.3 104 Pa can achieve ideal results
Our Services
1. Company strength :
a. More than 35 years manufacturing experience.
b. More than 30% of the 200 personnel are professionals.
c. ISO 9001, CE Certification
d. Turnkey products and overseas service
2. Business scope:
a. Oil seeds press production line: 10-1000 t/d.
b. Vegetable cooking oil extraction production line: 10-1500 t/d.
c. Edible oil refinery production line: 1-800 t/d
3. Oil seeds our machine can process:
Sunflower seeds, cotton seeds, soybean, rapeseed, castor, peanut, palm, corn, rice bran, canola, coconut etc.
4. Commitment:
1.Product quality assurance: Products from the quality of raw materials, production, process design, parts processing, production processes, quality control, assembly quality inspection, all-round quality management to ensure that the factory pass rate of 100%.
2. Manufacturers supply spare parts : Long-term provision of spare parts according to the factory ,the company has specialized accessories Sales Department ,through a variety of channels of logistics and the post office ,timely and accurate will you need accessories delivered to you.
3. Provide support: Company technical personnel arrangements free on-site installation and commissioning of the machine, Provide technical training and free, Allows you to easily get started.
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Company Information
Welcome to LD Chemical Engineering Equipment
> Professional manufacturer of corn oil manufacturing plant .
> Our commitment to quality.
Our workshops
Shandong Leader Machinery Co.,ltd. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Screw Hydraulic Oil Press machine Such volatiles as FFA from the deodorizing system are separated by the packing catcher Screw Hydraulic Oil Press machine, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the storage tank CE 200TD corn oil manufacturing plant. Our company Shandong Leader Machinery Co.,ltd. has applied the automatic control system Screw Hydraulic Oil Press machine with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For CE 200TD corn oil manufacturing plant application in automatic control system, Screw Hydraulic Oil Press machine can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop Screw Hydraulic Oil Press machine, with efficient production management. CE 200TD corn oil manufacturing plant has reduced the production cost greatly and improved the management efficiency.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.