The qualified decolored oil Screw Hydraulic Oil Press machine enters into the spiral plate heat exchanger to recover most of the heat, and Most popular palm oil extraction plant machinery manufacturer next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. Shandong Leader Machinery Co.,ltd. The upper layer of combined deodorization tower is the packing structure which Screw Hydraulic Oil Press machine is mainly used to remove the odor producing components such as free fatty acid (FFA); Shandong Leader Machinery Co.,ltd. the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Screw Hydraulic Oil Press machine Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler.
Production Introduce
Most popular palm oil extraction plant machinery manufacturer
Craft flow:
1.palm fruit/bunch → sterilization → threshing → digesting → clarification → purification →dring → CPO→ refining → bleaching → deodorizing →RBD palm oil → crystallization → fractionation → RBD olein & RBD stearin
2.palm kernel →depericarper → crushing → pressing → CPKO → refining → RBDPK oil , RBDPK olein & RBDPK stearin
Process Description1.FFB Reception System
1.1 Use truck to transport the ripe and fresh palm fruits from fruit ranch, weigh up them by platform scale and record, and then pour them into the discharging table.
1.2 Start control valve to open the discharging table, then fruit drop in the fruit basket car freely.
1.3 Drag the fruit basket car which loaded with fresh palm fruits to the downward of the bridge crane by power cable tray and cable tray, then use bridge crane to sling the fruit basket car to the track lead to sterilizer sterilizing tank.
2. Sterilizer System
2.1 After drag the fruit basket car into the sterilizer sterilizing tank, close the sterilizer sterilizing tank and open the vent valve below it. Then inlet saturated vapor, close the vent valve after the cold air in the tank was excluded generally, and enter into the period of steaming and sterilizing.
2.2 Close the inlet valve after the sterilizing process. Drain out the water and vapor in tank, then you can open the door of the sterilizer sterilizing tank.
2.3 Drag the cooked fruit basket car to the downward of the beige crane.
3.Threshing System
3.1 Pour the sterilized fruit in the fruit basket car into the unloading equipment.
3.2 Feed the fruit regularly into the fruit-separating machine to separate.
3.3 After twisting and beating in the fruit-separating machine, the fruits will fall off entirely.
4. Pressing system
4.1 Palm fruit was transported to crasher by elevator.
4.2 Fruit was heated in crasher.
4.3 After sterilizing, the broken palm fruit flow into the palm oil press machine to pressing. Oil and water mixture outflow from pressing chamber shell hole, in the same time, the fiber cake and core was discharged from bonehead clearance and then drop in the packing anger of broken cake.
5.Clarification System
5.1 Use vibrated sifting filter to remove residues like fiber in the crude palm oil, then the oil enter into the passivating tank.
5.2 There are indirect and direct steam in the passivating tank. After passivation, palm oil and water mixture are banished to the high-order position tank and then flow into the clarification tank.
5.3 Clarified oil flow into the oil tank, use disc separator to remove water in oil and then use plate heat exchanger to eliminate the residual water completely.
5.4 After vacuum drying, the oil flow into net oil tank and then feed into the final-product oil tank directly.
6.Kernel Recovery System
6.1 Fiber cake was dropped into packing auger, use interrupted blade to break up the palm cake, evaporate the palm cake constantly during the transportation, and the enter into the fiber and core separation machine. Use induced draft system which compose of draught fan and wind net to transport fiber to boiler room to burn. Palm core of large proportion drops into the bucket elevator from the other side of the fiber and core separating machine and then to transport to the core charging bucket to dry.
6.2 Open the discharging hole which is at the bottom of the core chafing bucket, then palm core drop into husking machine to husk.
6.3 Use shell kernel separator to separate the shell and kernel mixture after husking.
6.4 Kernel are charged into kernel-holding tank and shell are transported to boiler room to burn.
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Shandong Leader Machinery Co.,ltd. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Screw Hydraulic Oil Press machine Such volatiles as FFA from the deodorizing system are separated by the packing catcher Screw Hydraulic Oil Press machine, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the storage tank Most popular palm oil extraction plant machinery manufacturer. Our company Shandong Leader Machinery Co.,ltd. has applied the automatic control system Screw Hydraulic Oil Press machine with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For Most popular palm oil extraction plant machinery manufacturer application in automatic control system, Screw Hydraulic Oil Press machine can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop Screw Hydraulic Oil Press machine, with efficient production management. Most popular palm oil extraction plant machinery manufacturer has reduced the production cost greatly and improved the management efficiency.
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