Advanced tech edible oil solvent extraction process for 30-600 TPD

Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.

Product Description:
According to customers on the type of oil, daily processing volume, oil standards and other conditions of the requirements of processing customization, size, refining the number of cans, product prices are different.

Specifications

What our machine can produce?

We have pressing machine, solvent extraction machine, and refinery machine, our press/expeller can get cold pressed oil or hot pressed oil from peanut, sunflower seeds, corn germ, cotton seeds, soy bean, rapeseeds and other oil crops; our solvent extraction line can extracte oil from various cakes by solvent(leaching),like soy cake, peanut cake, sunflower cake and others; Our refining machine can help you get refined oil(decoloring oil, degumming oil, deacid oil), 1st to 4st grade cooking oil as your requirements.

The biodiesel machine can produce International standard biodiesel, like EN14214 standard, ASTM 6751-03 standard, DIN V 51606 standard.

What's our factory's ability, what kind of our machine can do?

We can produce all kinds of cooking oil machinery, which includes palm oil production machine, peanut oil production line, soybean oil, cotton oil, sunflwoer oil, corn oil, rice bran oil and other kinds of edible oil production line.

The whole production line includes oil press machine, oil extraction(solvent) machine, oil refining equipment, palm oil fractionation equipment, sunflower oil dewaxing plant, decoloring process machine, deodorization process machine and other machine.

Biodiesel equipment/machines/plant can be manufactured also.

On the other hand, our factory developed ourself, import many world advanced technology to strengthen our ability, service and ensure our customer's maximized profit.

Why choose Doing?

We have more than 20 years experience on oil machinery, Doing factory has installed hundreds of plant all over the world, our responsible engineers, advanced tech and experienced installation worker will make your choice better and more comfortable.

If you have interest or need more info, please feel free to contact me.

1. Introduction

At present, soybean/sunflower/rice bran/corn germ/peanu/rapeseed/canola/cottonseed cooking oil production process have two kind of processing method: pressing and leaching(extraction). Pressing method is by physical pressure and get oil directly from the oil seeds. The whole process does not involve any chemical additives, to ensure product safety, health, pollution-free. The expeller method is divided into cold pressing and hot pressing. The difference of cold pressing and hot pressing is whether use high-temperature process or not. Hot pressing using a high temperature, can improve the oil yield, but destroy nutrients; cold-pressed not to use high temperature, the oil is low, but the complete nutritional ingredients.

1..1 Here have some example of hot pressing and cold pressing method.

1.1.1 Process and methods of seeds pressing.

There are two ways of pressing of special seeds: cold press and hot press.

(1) seeds cold press process: oil seeds--Filtering---Press(suitable moisture)

(2) Hot press process: Soybean/sunflower/rice bran/peanut ---Cleaning---Prepressing---Crude oil---Filter---Twice pressing---Crude oil after twice pressing---Filter

(3) Introduction of process: Will screen soybean and cleaning soybean first, then crushing soybean and add 7-8% of water to soften the seeds, send soybean to cooker, steam until about 115°C, then will press seeds.

1.1.2 Process and method of rapeseed press:

The rapeseed have two ways of pressing, cold press and hot press. To improve the oil yield and oil quality, generally the hot press is used.

(1) Cold press:oil seeds---Screening---Squeezing---Steaming----Pressing, First, Screening the rapeseed and check the moisture content of rapeseed, if the rapeseed too dry, we need to add 2.5-3% water, later put the seeds into the expeller.

(2) Hot press: Rapeseed/vegetable seeds---Screening---Squeezing---Steaming----Pressing, Filter the rapeseed and remove the residue, and then enter the flaking machine for seeds flaking. After flaking, will go into the cooker for steaming and roasting, during steaming add 2-3% water, will start milling after the seeds become brown and the temperature is 110-120°C.

1.1.3 The process and method of peanut kernel pressing.

Hot press and cold press is suitable for peanut kernel, generally we use hot press. Hot pressing, the first crushing or flaking the peanut kernel, then placed in the steamer for 1.5-2 hours. When the cake’s temperature arrives 120°C and water content is 3%, will start normal squeezing.

Peanut----Cleaning---First milling---filter----Press two times---Crude oil----Refinery---Press third times---Crude oil after pressing----Filter----Cake after pressing.

1.1.4 Character of seeds press/mill/expeller machine

1.2 The leaching(extraction) method is to use solvent naphtha (6#) after fully immerse oil meal raw material to high temperature (260 degrees) and extract the oil from seeds meal, after a "technology of six” (degreasing, degumming, dewatering, decoloring, deodorization, deacidification). The biggest characteristic is high oil yield and low production cost, the price is lower than squeezing method.

The extraction(LEACHING) method is widespread used in the market. Because of high oil yield and low production cost, the extraction(leaching) machine is hot sale in the worldwide.

2. The difference of pressing and extraction(leaching):

Squeezing method due to the yield is low, so the raw material for squeezing must be seeds of high oil content, and itself is probably oil crops; Due only to squeeze at the same time, the residual oil in the cake is high, so the modern enterprise in order to save resources, the pursuit of efficiency of cases will be to squeeze the oil cake with leaching rule of oil again

3. Introduction of solvent extraction line

The whole extraction workshop is selected on the base of safety, reliable, energy-saving, less fault, easy maintenance, and long using life, adopting world advanced technology and equipment to achieve the process effect.

Process flow:

The material(for pretreatment) is sent to the extractor by the airtight packing auger. The mateiral will be sprayed for extraction by the solvent(Hexance) or mixed oil after they fall into the extractor. The wet dreg(after dripping), falling into the conveyor and be sent to the evapo-separated machine. After steaming, baking and desolventizing, the dreg will be sent to the dreg storehouse. Mixed oil after extraction enters into the first and second long tube evaporator for seperating the steam and solvent, and then flow into the stripping tower for desorption the remaining solvent of crude oil. The extracted oil from the last process will be sent into the crude oil tank for refining plant. The solvent vapors from the extractor, evapo-separated machine, evaporator, stripper tower will be recycled in the cooling system. The solvent after cooling will be collected in the fresh solvent tank for reusing in the process.

Main equipment:

Rotocel extractor(loop type extractor), evapo-separated machine, Long tube evaporator, stripper tower, condenser, absorber, conveyor, sealing auger and so on.

4. Crude cooking oil refining process

(1)Pump crude edible oil into refining tank and heat with conduction oil, and the temperature will reach about 70°C-80°C after one hour.

Add acid or alkali to separate according to the acid value. After one hour's processing and 4-6hours deposit, then convey soap stock to storage tank.

(2)Pump refined oil into decoloring tank. When it is up to 90-110°C after one hour's heating, add clay into tank for 20min's processing. Then separate clay and oil with filter.

(3)Put decolorizing oil into deodorization tower with vacuum pump. Heat and process with steam for odor removal. After process, you will get final oil product.

5. Raw material

Manufacturing workshop

Oil factory

Our customer

Customers-- Advanced tech edible oil solvent extraction process for 30-600 TPD
Shandong Leader Machinery Co.,ltd. have customers from all over the world like Uzbekistan, Kyrghizstan, Kazakhstan,and Canada, Chile, Argentina,Ethiopia, india, malaysia, Zambia, Nigeria, Russia , Turkey, Tunisia ,more than 100 countries overseas.
3. Advantage of tea seeds oil making machine
(1) Simple design, small volume and light weight, easy to handle and move.
(2) Easy for operating, low labor intensity and high economical profit.

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Electronic system of this soy protein production line is the most advanced part of this machine, it is fully automatic, easy to operate, and there’s no special request to the operator, so this machine is particularly suitable for household and workshop.

3. Stainless Oil Drum
soy protein production line is put into the assembly of the press boring ,then it being droved up by the oil cylinder piston ,oil will outflow from the gap of press boring ,and then pass the oil drip pan to the drum for oil storage.

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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.

LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]