Introduction of sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine:
Integrated oil press is an advanced screw oil expeller. This kind of automatic combined oil press
machine is very popular in edible oil making market nowadays. Different with traditional oil press,
the integrated oil press can save labor power and simplify the oil making process.
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
Safety
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
1. we using auto welding machine to make the reactor,which can guarantee the quality of welding seam,avoid cracking and has a long life for about 8 years.
2. professional heating treatment and x-ray detection chamber for welding seam .
3. vacuum system to prevent oil gas be back to reactor causing accident.
4. with professional thermometer , profession pressure gauge and safety valve
sunflower seed press oil production machine
Longer life
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
Using Q345R special steel plate ,welding seam with auto welding an will get heating treatment and x-ray detection to extend the life of reactor to the most extend, and the life will 8 years
cost saving
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
1.High liquid oil yield ,high purity solid fat,high economic benefit,and other advantages.
2.After refining the impurity of oil must be less than 0.2%
3.Recycling system save power and money
4.Lower oil waste
Environment friendly
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
1.de-dusting system to prevent gas and dust from coal burning
2.the exhaust gas will be recycled for heating reactor ,no gas pollution
3.well sealing on every junction parts to prevent gas leak,no smelly
energy saving
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
1.well sealing for heating system ,no gas leak and saving fuel.
2. the exhaust gas will be recycled for reactor heating
No.1.Product description:
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
technological process :
1. Squeeze the workshop
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
a. Cleaning device:remove the raw material sunflower in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.shelling&hulling: Adopt wind selection and screen selection methods to separate husks from kernels.
c. Softening process:the purpose of softening is to adjust the moisture and temperature
of oil, and make it soft.
d.Flaking process: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the peanut cell tissue, shorten the way of oil out from cake.
e:Cooking process: use steam cooking, inject direct steam and cook the flakes to meet the
requirement of oil press.
f.Pre-pressing :For sunflower seed with high oil content, it needs pre-pressing to press part of oil firstly and then extract residual oil in cake through solvent extraction method.
2. oil solvent extraction workshop
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
After pre-pressing process , the requirement of peanut cake : moisture is about 8%, the residual oil :18-22% . Use solvent organic solvent through soaking or spraying contact methods to extract oil from the cake. There is only less 1% oil content in meal after oil extraction machine .
(1) The material (for pretreatment) is sent to rotary extraction by the scraper conveyor. The material will extracted by the solvent or mix oil. After this step, we will get the cake and mix oil.
(2) Cake is sent to toaster. Through the toaster, the solvent will separate from the cake. The solvent goes to condenser and is recycled to rotary extraction.
(3) After the mix oil from the rotary extraction enters into 1st evaporator and 2nd evaporator, most of the solvent in the mix oil is separated.
(4) The mix oil from 2nd evaporator goes to stripping tower and almost all the solvent is separated.From the stripping tower, we can get crude oil and solvent. The solvent is sent to condenser and is recycled to rotary extraction.
Note: you can only use the physical squeeze, or leaching squeezing, also can use physics and leaching at the same time .It according to your capacity .
3. Refining workshop
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
Refined oil can be stored longer and taste better,the color is clear,the quality can meet any scenario.
(1).Degumming with water to remove the easily hydratable phospholipids and metals.
(2).Addition of a small amount of phosphoric or citric acid to convert the remaining non-hydralable phospholipids (Ca, Mg salts) into hydratable phospholipids.
(3).Neutralising of the free fatty acids with a slight excess of sodium hydroxide solution, followed by the washing out of soaps and hydrated phospholipids.
(4).Bleaching with natural or acid-activated clay minerals to adsorb colouring components and to decompose hydroperoxides.
(5).Deodorising to remove volatile components, mainly aLDhydes and ketones, with low threshold values for detection by taste or smell. Deodorisation is essentially a steam distillation process carried out at low pressures (2-6 mbar) and elevated temperatures (180-220°C).
Functions of main parts:
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
Refining section:Using to P-acid de-gumming, alkali refining de-acid and water rinsing.
Decoloring section:Using to remove off pigments, bleaching oils and grease dehydrate.
Deodorizing section:To remove off the odor components in oil.
Dewax:Using to remove off the wax in the oil, in order to get high quality oil.
Conduction stove:Supply each device production needsing heat energy, temperature reach above 280.
Steam generator:Produce the needing steam for de-odoring and distillation.
Vacuum pump:Supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree can reach above 755mm Hg.
Press filter:Filter clay, filter out clear oil.
Air compressor:Blow dry bleached clay, blow empty the leftover oil in the press filter.
No.2.Our Company
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
(1) company information
LD and Oil Co., Ltd(hereinafter referred to as LD) is specialized in undertaking turnkey projects covering Edible Oil Equipmentmt, Flour Milling Equipment, Feed Equipment and other related machineries. LD is engaged in designing, manufacturing, supply and installation and commissioning of a complete range of machinery/plants on a turnkey basis. The company offers customized turnkey solutions to the clients right from the very begin planning to commissioning and maintainance.
(2) scope of business
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
• Processing Machinery
10-1000TPD wheat flour factory
10-1000TPD corn flour factory Ⅰ
10-500TPD rice mill and rice flour mill
10-500TPD Corn grits processing machinery
Sorghum dehulling and milling plant
Soybean dehulling production line
processing machinery
silos and drying equipment
•Edible Oil Machinery
Small sized screw oil press and hydraulic oil press
5-3000TPD some major oils production line
Pre-treatment of major seeds line
100-3000TPD Solvent extraction plant
10-1000TPD Oil refining production line(physical and chemical)
20-3000TPD Dewaxing plant(sunflower seed oil, rice bran oil and corn germ oil)
Palm fruit pressing and palm oil fractionation process
Feed Processing Machinery
10-500TPD Premix feed production line
10-500TPD Pig feed production line
10-500TPD Livestock feed production line
10-500TPD Aquatic feed production line
10-500TPD Cattle and sheep feed production line
No.3.Our service:
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
We are dedicated to supplying safer, more reliable and more environmental-friendly and food processing equipment and engineering services that create value for the clients. And our vision is to grow into a globally respectable market leader in its field.
1.Ensure to timely provide complete sets of equipment and accessories.
2.Ensure that one-time installation debugging acceptance.
3. To provide high quality material with preferential price.
4.Priority to provide customer our new craftworks and products.
5.Free training technological operator to ensure the trained staff can operation independently.
6.In the installation process,we will appoint a installation supervision staff on the spot.
7.we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
8.After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, online debugging and Feeding trial operation, to ensure that equipments can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.
No.4. customer Visit:
sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine
We have a solid strength, to ensure the quality, professional after-sales, won the trust of customers around the world.The following are some of our customers come to buy equipment to visit the experimental operation of photos :
In order to protect the privacy of customers, other customers pictures inconvenience display.
No.5.FAQ:
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, sunflower ,peanut,rice bran, corn germ, cottonseeds,soybean, rapeseed, plam,olive, avocado etc.
2. Q: why do we chose your company?
A:Our company has its own factory, quality assurance.Our factory specializing in the production of oil equipment for 15 years, is one of the industry leader in China.
3. Q: Can you install the machine in local place.
A: We will send our engineers to local place to help installing the machine
4. Q: How to operate the machines?
A: .Our engineers will train the worker how to operate it after running.
5. Q: What is our warranty ?
A: Life is responsible, one year free update parts .
Main Structure of sunflower seed Small Scale Edible Oil Refinery,Edible Oil Refining Machine:
This combined oil expeller is composed by four parts: feeder, press chamber, electrical control panel
and vacuum filter drum. The heating system is inside the press cage. The filtering drum is vacuum
filter with sight glass.
The oil sight glass can help user to control the speed of oil clearing process. Integrated oil press
machine is an ideal choice for those who do business in the country market or who
run a small or medium oil mill in city.
AAA1
1) When can I get the price of Shandong Leader Machinery Co.,ltd.?
We usually quote within 24 hours after we get your inquiry.If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
2) How do you make your price?
We make the price according to our comprehensive costing. And our price will lower than the trade company because we are manufacture.You will get competitive price and better quality.
3) Can you guarantee your quality?
Of course. We are the manufacture factory. More important, we put a high value on our reputation. LD quality is our principle all the time. You can be assured on our production completely.
AAA2
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]